Quantity: 3, each one 3 color
Model/line of products 115/6-4 , Each line Include: Tank ,cooler , winders dryer
Possible raw material PP, PA 6 , Number of positions 4
Number of ends per position 2, Gauge 3500 mm
Number of spinning pumps 12 , Number of spin packs 24
Typ of spin pack round nozzle, Rieter Quickfit
Mounting of the spin packs — bottom loading
Maximum power of the heating 18 kW / 400 V
Volume product heating chamber 410 litre , Weight about 2500 kg
EACH LINE REQUIRES 3-4 CTRS FOR SHIPMENT
BARMAG Extruder FB9-1600-WS/HT
Year 2013, Power – 650 KW; w.width – 152 cm; Vmax-500m/min; output 750 kgs/h, Voltage 3 x400V-50hz
The kit includes a device for continuous film thickness measurement with an ionizing radiation source BST ProControl.
Feeder - Doteco, Water cooler - RHOSS, Nozzle width 170 cm., Rollers V1 - 3 items, 1.9 x 6 m stretch furnace, V2 rollers - 4 pcs oil-heated, fibrylizator, V3 rollers - 4 pcs. (2 oil-heated and 2 water-cooled), Barmag winder - 250 spindles 90 mm.
Quantity: 1, Year: 1995, Type: A 14.418, 340 cm w.width, Creel for 1200 pos. Power 40 KW.
Sulzer Loom P7300HP P540 2EP D12 R
Quantity: 2, Year 2007, Width: 5.4 m, Power: 12 KW.
Sulzer Loom P7300HP P330 2EP D12 R
Quantity: 5, Year 2007, Width 3.2m, Power 12 KW, 2 colours
(Looms With Creels Not Warp Beams)
Note : All looms with batching motions; 6 heald frames, 1-1.5 warp beams, side tucking and with 2 TLL per loom, some with weft feeders 1 or 2 ( on P7300-540 Looms – 2 feeders) and touch control panels on all looms P7300 . Note: Factory was making mainly Geo-textile and strong Geo-textile for mining (Securing Walls etc) Looms complete despite teeth ( consumable items which are missing on most looms)
Technically the machines can make Primary Backing for Tufting.
The machines manufacture PP cloths of various densities and weaves ( 1/1 ; 1/2_) with designation to geo textile, mining anti-static layers – also used for gas pipes covering
Above available as at Jan 04.2021"""
Year: 2005, 1200 type, 8 spinning cake, Range 50D to 750D, 48 position 3 lines , 36 position 1 line .
WITH 12 POSITION
72 SPINNING ENDS FOR PET POY MICROFILAMENT YARN
BRIEF DESCRIPTION OF THE LINE:
BARMAG EXTRUSION SPINNING MACHINE WITH 12 POSITION / 72 THREADLINES
FOR PET POY MICROFILAMENT
MANUFACTURER : BARMAG , GERMANY
INSTALLED IN 1998/ 9, STARTED UP IN 2000
BUT ONLY USED FOR 3-4 YEARS, THEREAFTER MAINTAINED & KEPT MOTHBALLED
IN VERY GOOD CONDITION
CONSISTING OF FOLLOWING EQUIPMENT :
1x EXTRUDER BARMAG 12 E 8
SPIN BEAM INCLUDING SPIN PACKS & SPIN PUMPS 3,5 CC/U
SPINNERETTES 100MM DIA, BOTTOM LOADED, DESIGNED FOR HIGH COUNTS MICRO & SUPERMICRO
POLYMER MANIFOLD EXTRUDER TO SPIN BEAM
DOWTHERM MANIFOLD FOR SPINBEAM AND POLYMER MANIFOLD
QUENCH SYSTEM INCLUDING FINISH SYSTEM, SPINFINISH JETS BY KYOCERA
WITH CONVENTIONAL QUENCHING CABINETS + EVOSEPEED& RADIAL TYPE
TAKE UP UNITS, INCLUDING:
TAKE UP SECTIONS / PLATFORMS / LADDERS
COLD GODETS, ONE PAIR PER POSITION
INTERLACE SYSTEM WITH HEBERLINE INTERMINGLING JETS
YARN SUCTION SYSTEM
12 WINDERS, BARMAG CW6-1200/6 6 ENDS PER CHUCK
+ONE SPARE WINDER
ELECTRICAL CONTROL SYSTEM, COMPRISING OF :
ELECTRICAL CONTROL PANELS FOR EXTRUSION & SPINNING
ELECTRICAL CONTROL PANELS FOR TAKE UP & WINDING
ELECTRICAL CONTROL PANELS FOR DOWTHERM HEATING
DOWTHERM SYSTEM, COMPRISING OF:
DOWTHERM HEATERS FOR MANIFOLD AND SPINBEAM
CHIP DRYING & CONDITIONING SYSTEM, COMPRISING OF:
FLUID BED DRIER
AIR HEATER COLUMN
PRE CRYSTALIZER DUCT
COLUMN BOTTOM (DRYER)
VIBRO FEEDER & CONTROL PANEL
SPIN PACK PREHEATING OVEN
WITH AVAILABLE SPARE PARTS
YARN RANGE FROM 100 UP 300 DEN (FINAL) / 34 –144 FILAMENTS
EXTRUDER THROUGHPUT FROM 195 KG/H UP TO 523 KG/H
TOTAL 72 THREADLINES
MECHANICAL SPEED FROM 2500 UP TO 6000 M/MIN
BOBBIN SIZE 440MM, MAX WEIGHT 20 KG, TUBE ID 110MM
ALL MAJOR PARTS SUCH AS EXTRUDER, SPINBEAM, SPINPUMPS, SPINPACKS, GODETS, RADIAL QUENCHING, TAKE-UP FRAME, WINDERS ARE MADE BY BARMAG (MANUFACTURED IN GERMANY)
CAPACITY OF 1STCHOICE POY YARN IS APPROX. 2800 MT/ YEAR
Approx. Capacity as example :
100 den -> 2750 t/year
150 den -> 4200 t/year
200 den -> 5500 t/year
250 den -> 7000t /year
300 den -> 8250 t/year
Ctrs Required: Approx 15 Ctrs 40′
Complete two-step/long spinning line for PP fiber production with a capacity of 15,000 tons/year (45 tons/18 hours running).
Raw material: PP chips MFR 10-25 and PP flakes MFR 10-25 (flakes can be processed on extruders without degassing zone), running mainly 2.2 dtex – but has run from 1.9 dtex up to 10 dtex with same capacity, consisting of:
02 silos for chips (optional to take) – capacity 196 m3 each.
01 chips conveying unit
02 dosing and mixing units – for 3 components 85% PP, 0.5-5% static eliminator and 5-10% LLDPE softening agent
02 extruders 9 inch screw diameter – 30 L/D – 7 heating zones, 120 kW, motor 500 kW AC with inverter
24 spinning positions (4×6) – 900 mm pitch, 2 pumps and 1 spin pack per position, bottom loading
24 quench air ducts
02 Dowtherm vapour generators, 120 kW heating power, 1000 litre volume, max 330 deg. C.
01 quench air line – 60,000 m3/hour with exhaust air unit
01 fiber draw-off wall, 24 positions with 2 rows of spin finish rolls
01 tow feeder for cans 2 x 2 x 2 meters, laid out for 2 x 22 cans divided into 4 rows with 11 cans each.
01 draw stand, 7 rolls, 358 mm dia, 1060 mm long, hot oil heated, 130 deg. C, nip roll at inlet.
01 hot air chest, 900 mm working width and 3350 mm long, electrically heated
01 draw stand, 7 rolls, 358 mm dia, 1060 mm long, hot oil heated, 130 deg. C, nip roll at inlet
01 hot air chest, 900 mm working width and 3350 mm long, electrically heated
01 draw stand, 7 rolls, 358 mm dia, 1060 mm long, hot oil heated, 130 deg. C, nip roll at inlet
01 applicator for roll spin finish unit for moistening of tow on both sides
01 tow stacker for stacking 2 tows to 1 tow with guide roll at the outlet
01 steam box – 1500 mm length – arranged in front of the crimper
01 Baltic type wide band crimper 360 mm chamber width, steam injection, rotating thrust pads
01 plate belt dryer, hot oil heated with 1 inlet zone, 2 processing zones, 1 retention zone and 1 outlet head
01 tow tension stand with 1 driven bottom roll and pneumatically actuated rubber-coated top roll
01 Neucut cutter with cutting wheel and pneumatically actuated nip roll, cutting length 38 mm
01 bale-press system consisting of LB 1500 type revolving bale press, capacity 2500 kg/h, bale dimensions 1080x680x690, weight 250 kg, with 10 bales/hour. Including 2 press boxes, revolving unit, batch weigher, bale hooping device, bale doffing trolley and automatic bale transport system.
01 heat-carrier oil heated with 3 secondary circuits for 3 draw stands, heating capacity 70 kW and 1 secondary circuit for 1 drying and heat-setting channel with heating capacity 400 kW
01 saturated steam production plant – max capacity 1500 kg/hr
01 compressed air production plant including 2 screw-type compressors
01 demineralized water production plant, capacity 3 m3/hr
01 spin finish and oil finish liquids dosing, preparing and distributing plant
All complete with with Siemens S7 PLC and all electrical cabinets, modules and control desks as well as laboratory equipment.
Standard count 300/80 den (FDY)
Standard count 340/40 den (POY)
Each position can be set up individually
The air quench and diphyl line can be adjusted
For 3 positions, on each position both FDY or POY Yarn can be produced
The speed depends on the condentration of the colouring
6 volumetric measuring devices with
Each 3 components (PP, 2 x Masterbatch)
6 Extruders, Capacity 50 kg/h/ each – 30 L/D, AC, inverter
Screw Dia. 50 mm, 22 kW drive power, 4 x 5 kW heating power
12 Spinning Pumps
72 Spinnerets 145 mm
48 Spinnerets 300/80 den, cross section – trilobal for FDY
24 Spinnerets 240/40 den, cross section – round for POY
1 Vacuum station for setup temperature for each diphyl line (3)
6 Air Quenches
Heberlein and Temco Jets
2×2 Heated Godets, length 300 mm, Temp. 140 deg C
1 cold godet = chrome
6 Winders with auto doffing, yarn guides by wings, cones of 170 mm max. dia. 400 mm
Fully equipped with a process control system with historical data
Quantity: 1, Year: 2012, Tri color and can do mono , 3 extruders , 3 dosing doteco gravmetric , 4 winders SAHM each 2 ends , 6 tons capacity at 2000 dtex , Machine in Running condition
Average 2000 dtex 6500 kg production, Spinnerets 135 and 180 filaments. , Tricolor, Lamella original higher crimps than Neumag
Quantity: 1, Year: 2008 , Type : Sytic , 2 extruders , 2 dosing doteco gravmetric , 6 positions each one bobbin , 6 tons capacity at 2100 dtex , Below one video show the machine, With chiller and compressor, Mono color, It’s especiall Machine that each winder one bobbin
Year 2003 / 2004, Model IT-SG03.
Total length spinning extrusion line : 42.000-mm.
Initial line KETRON feeding chips Hight : 6.000-mm.
Width of the line : max. 4.000 / 5.000mm, including the corridors for operators.
Electric power installed : 200 KW , 380 /400 V. , 3 phases , 50Hz
Production tape filament with extruder flat – head : dtex 2.000 / 12.000: for polypropilen polimer count dtex 12.000: 250kg/hour, for polyetilen HD polimer count dtex 12.000: 200kg/ hour. Compressed air : 6 bar.
Request water with pump 4 KW.
The system is comprised of 6 major units:
– UNIT A – Film formation;
– UNIT B – Film formation;
– UNIT C – Tape fibrillation;
– UNIT D – Tape stabilization;
– UNIT E – Tape aspiration;
– UNIT F – Winding;
– For the production of Nylon Polyamide 6 Yarn, in both raw white and dope dyed.
– Spinning machines produce both POY and HOY in both Raw white and colored dope dyed. It could produce from 50 dtex upto 200 dtex
– Capacity production depends on the dtex, approximately dtex 50-120 around 1.5 ton/for each spinning line so in total 3 tons for both lines,
from 130-200 around 5 tons for both/ 2.5 each, ending up with POY or HOY nylon 6 yarn.
– After taking to texturizing machines, for 50-120 dtex is 800 kg for each machine with total of 1.6 ton for both in generating texturized dty yarn from 45-95 dtex .
– Further, for 130-200 dtex is 1300 kg for each machine with total of 2.6 ton for both in generating texturized dty yarn from 100-150 dtex.
– Operating Period Duration: Installation completed by end of 2009, production was from 2010 to March 2011, almost 14 months.
Including all Utilities
Year of make 2007-2008
it’s almost a new line
Not used much after installation.
for the production of Nylon Yarn PA6 Polyamide 6 yarn in both POY as spinning machines and DTY as texturizing machines.
2 Spinning machines manufactured in 2008 Type 9E11/24D with ACW wing winders.
2x Texturizing Machines, Oerlikon Barmag, model EAFKHQ, 576 positions with 4 deck construction.
Chillers from trane company www.trane.com, year 2008, model numbers EKR2XXX EKR3XXX
Pressure Vessel,from Maschinen and Behalterbau Gmbh Germany, year 2008, www.mabe.de
LTG air-water systems and inductions units, www.lteg.de and www.baehr-gmbh.de, year 2007, serial number 758XXXX type 2400/3100/2520
Compressors, Kaeser brand, year 2008
Ultrasonic cleaning machines
A dosing unit from Colortronic Company Germany, http://www.colortronic.de/
for the production of PP-tapes for flat weaving
final application: high tenacity tapes for flat
Working width 1600 mm
Die Width 1700 mm
Net Film Width approx. 1560 mm
Extruder throughput: max. 750 kg/h (PP melt capacity)
final tape width 1,0 -4,5 and 7,0 mm
Total Draw Ratio up to approx.. 1:13
Denier Range 500 up to 2700 dtex
practical line speed max. 500 m/min.
(1) Extruder, Type 10E10/27D-HSE (adiabatic), Screw Dia. 105 mm effective length 27D, with 205 kW AC motor drive
(1) Screw Push out device for the extruder
(1) In-Line Gear Pump, Type GCH35K(Q=350 cc/rev.)
(1) 5-Component Gravimetric batch dosing and blending system, incl. mounting frame and feeding adapter for edge trim flakes, Dosing Range: Main component 50-100%, 1st additive (PE) 1-15%, 2nd additive (CaCO3) 1-15%, 3rd additive (UV) 1-10%, 4th additive, (color) 1-5%
(1) Set Feeders for all components and additives, max Feeding ways: 10 m horizonal – 6 m vertical
(1) Melt Adapter System
(3) Melt Pressure Gauges with alarm, indicator in control desk
(1) Melt Temperature Gauge
(1) Screen Belt Filter, 150 mm
(1) Flex-lip die, 1700 mm
(1) Water Quench bath, Type KBF 1/1600, stainless steel
(1) Heat exchanger for Quenching Tank, 95 kW
(1) Film Take off unit with water stripper, 1600 mm
(1) Film Slitting Station, Type LAS 1600 with 2000 large size blades
(1) Edge Trim Mill
(1) Draw Stand I, Type STB9/I/3/1600/NR, 3 Godets dia. 350 mm, chromium plated width 1600 mm with rubber coated nip roller on, the last godet, 7,5 kW AC- Motor
(1) Hot Air Stretching Oven, Type HLS1/1600, 6000 mm long
(1) Draw Stand II, STB9/II/4/1600/oNR, 4 Godets dia. 350 mm, chromium plated 1600 mm, 3 Godets oil heated, 1 godet ambient
(1) Oil heating units for 3 heated godets, each 40,5 kW
(1) Set of connecting pipes for 3 heated godets
(1) Fibrillator, Type FIB5/1600, Needle roll dia. 150 mm, 42 needlebars, density 13 needles per cm, Drive 15 kW AC-motor
(1) Draw Stand III, STB9/III/4/1600/NR, 4 Godets dia. 350 mm, chromium plated 1600 mm, 2 Godets oil heated, 2 water cooled, with rubber coated nip roller on the last godet
(1) Oil heating units for 2 heated godets, each 40,5 kW
(1) Set of connecting pipes for 2 heated godets
(1) Injector tape aspirating system, 1600 mm with 1 suction mouth, on the first and last draw stand
(1) Static Eliminator bar 1600 mm width
(1) Electrical system for FB9-1600-WS/HT with digital AC-Drive, controllers, Type Siemens Simotion
(1) Precision Winder, Type ATW 200 LGT, with 250 Pos., inner tube, dia. 90 mm; Traverse 200 mm, layout back to back in 4 decks, with second crossing ratio (second set of gears) incl. unit for the automatic synchronization of the winder speed with the line speed
(1) Water Chiller, Capacity 150.000 kcal
(1) Film Thickness monitoring system, Type Betacontrol with color, screen and motorized traverse
Year: 2004, Type: ACW5T, 36 positions, 2 hot rollers 2 separator rollers in each position, 12 spinning cake, Metering pump in 6* 3.0
Quantity: 1, Year: 2011, 12 FDY with 36 positions, 12 FDY bobbins in each position
It is stopped on the mill floor can test running
It is 150D/300D,it was produced chinlon/polyester before
Made in Germany
capacity 1-1.2 tons each day each position(Total: 36- 43.2 tons each day)
Continuous Polycondensation Plant
1 Technology · 5 reactor technology from MIS Z mmer ( Esterif1cat1on-1, Eslerification-2. Prepolycondensation-1, Prepolycondensation-2 & Finisher)
2 Max. Product discharge pump capacity · 240 TPD
3 Max operated capacity of CP . 240 TPD
4 Chips Cutter: 2 no USG 150 with con,mon chips dryer, intermediate dual chips collecting silo & chips conveying system tv1ax. chips cutting Capacity – 85 90 TPD
5 Chips bagging system: 1 No. for 1.0 – 1.1 MT jumbo bag.
6 PTA Conveying: Two stations for direct PTA conveying from PTA tankers and two PTA charging hoppers Vo/ith feeders for PTA conveying from PTA bags to storage sil o
7 Column Condenser: Air Cooled with stand by water cooled.
8 Commissioning: November 1996
Total POY spinninglines-12
Max. Direct Melt Spinning Capacity : 195 TPD (Can go to 240 TPD with some Modification & product mix.)
Take Up & Winders : Barma
1. 6 Nos. DirectPOYSpinning Lines:
a. No of lines: 6 nos. each of-24 positions & HTM boiler, 8 ends per position, each position equ pped with intermingling jet & spin finish pump, 4 lines, equipped with Mod-5 dosing system but isolated.
b. Denier: 2 lines suitable for 250denier.4 lines suitable for130denierbuteach positionis suitable for 250denier
c. Winder· CW6 Barmag 8 end winder of 1200 mm chuck length for 15 kg package wt on 110 mm dia. Paper tube.
d. Godets Duo
e. Quenching · Cross flow
f. Pitch · 1000 mm
g. Spinneret dia.. 80 1nm
h. Spinneret holes : 34. 36, 48, 72, 96 no
i. POY denier produced : 120/36, 120/72.130/36. 230/34. 250/34. 250/48, 250/96 – r
2. 2 Nos. Direct POY Spinning Lines :
a. No. of Lines: 2 nos each of 24 positions & HTM boiler, 8 ends per position, each position equipped with intermingling jet & spin finish pump, 2 lines, equipped with Mod-5 dosing system but isolated.
b. Denier. 2 lines suitable for 230denier.
c. Winder: SW6 Barmag 8 end winder of 1200 mm chuck length for 15 kg, package wt. on 110 n1m dia. Paper tube.
d. Godets : S type
e. Quenching : Cross flow
f. Pitch : 1000 mm
g. Spinneret dia.: 88 mm.
h. Spinneret holes. : 36 nos.
i. POY denier produced : 130/36, 150/36
3. 2 nos. Direct POY Spinning Lines :
a. No. of Lines: 2 nos. each of 20 positions & HTM boiler, 6 end per position. Line-59 equipped with intem1ingling jet & spin finish pump. Line-58 equipped with spin finish pump without intermingling jets.
b. Denier: Line-58 suitable for 250 denier, Line-59 suitable for 130 denier but eachposition 1ssuitable for250 denier.
c. Winder- CW6 Barmag 6 end winder with 920 mm chuck length for 14 kg, package wt. on 94 mm dia Papertube.
d Godets Duo
e. Quenching . Cross flow
f. Pitch · 900mm
g. Spinneret dia.: 100 mm
h. Spinneret holes. : 34, 36, 100 160 nos.
i. POY denier produced: 130/36, 250/34, 250/100, 120/160, 160/160, Additional equipments for line-58 for chips spinning
j. Chips conveyingsystem 1 no.
k. Air drying unit: 1 no.
l. Chips dryer· 1 no. Capacity- 16 TPD
m. Extruder· 1 no. Capacity- 16 TPD
4. 2 nos. Direct POY Spinning Line :
a. 3 position Line-62 along with manifold, S.F pumps, intermingling jets. S type godets, SW6 barmag winders with 1200 mm chuck length for 15 kg package, wt on 110 mm dia, paper tube. Suitable for 250 lo 600 denier with 105 mm, dia 68 hole spinnerets. POY denierproduced:.§..Q0/6!3
b. 4 position Line-61 along with manifold. S.F. pumps, intermingling jets, duo godets, and CW6 Barmag winders with 1200 mm chuck length for 15 kg package wt on 110 mm dia. paper tube. Suitable for 130 to 250, denier with 80 mm dia. 34. 36, 48, 72, 96 hole spinnerets.
J. POY denier produced 130/36, 230/34, 250/34, 250/48
c. One common HTM boiler for these two lines.
5. Utilities :
a. HTM Heater : 2 nos HTM Heaters each having 3 5 MKCAL capacity, fired HTM heaters from Thermax, commissioned in 1996, heater having capacity 3 5 MKCAL from Heal Max
b. AHU 5 nos. AHU of blue star design to supply quench air to lines.
c. Air Compressors: 7 nos oil free air co,npressors with pressure from Chicago Pneun1atics , 1 no. oil free air Chicago pneumatics to supply oil free air with 3.5 bar discharge intermingling jets.
d. Chille rs: 3 nos. new chillers each having 637 TR capacity from power supply; 1 no chiller having 200 TR capacity from York w supply, 1 no old chiller having 500 TR capacity from York supply. Chillers are equipped with 5 nos. chilled water circu piping.
e. Cooling Tower: 6 cell common cooling tower along with cooling circulation pumps & piping for utlity & process cooling water
f. Air drying unit for i11stru1nent air for CP & POY – 1 no..
g. Nitrogen plant for PTA conveying, vacuum braking & sealing
– Dosing unit KTRON with 3 granulate gravimetric dosing units
– 2 Extruders, diameter 75 mm, max output 104 kg/hour
– Heating with Diphyl oil
– 8 metering pumps, each with 3 ends
– Double spin oiling devices
– Intermingling: 2 intermingling sets
Pre-intermingling (after the cooling zone)
Intermingling in the relaxing zone
– First drawing zone with
First heated Godet with idle roller
Second heated Godet with idle roller
– Second drawing zone
Two heated Godets
– Relaxing zone with a cooled Godet
– 4 winders type Witras 6000 R with each 6 ends
Winding speed: 3400 mtr/min
Winding traveller width: 170 mm
Max bobbin diameter: 350 mm
– Daikin cooling unit for the quenching air
– Spinnerets for several yarn types (delta and round, 72 yarns and 144
1x Air textruzing machine AİKİ RİOTECHAT-501-II EX , 108 spindles year .2006
1 x PP. FDY yarn spinning machine JWELL with 4 Pos. 2 EXTRUDER year 2015
1 x .P. FDY yarn spinning machine JWELL with 4 Pos. 2 EXTRUDER year 2015
1 x P.P. FDY yarn spinning machine JWELL with 4 Pos. 2 EXTRUDER year 2015
1 x P.P. FDY yarn spinning machine RİETER with 2 Pos. 1 EXTRUDER year 2000
1 x P.P. FDY yarn spinning machine machine RİETER with 2Pos.2 EXTRUDER year 2003
Machine is in running condition
Quantity: 3 Line
Automatic Winder, Year: 1998, Model: BN 90, Capacity: 20 ton/day, 144 positions, Diameter of spikes mm: 100
Year: 1998, Model: BN 90, Capacity: 20 ton/day, 144 positions, Diameter of spikes mm: 100
Year: 2000, Model: BN 90, Capacity: 20 ton/day, 180 positions, Diameter of spikes mm: 85
Quantity: 1, Year: 2012, Trciolur bcf line., 5 tons per day production., Extra one more winder line.
Quantity: 1,Year: 2006 , Tri color and working mono , For PP and Naylon ( polyamide )
3 extruders , 3 dosing doteco , 6 winders each 3 ends
Capacity : 10 to 12 tons , New steel frame 2018 , Machine renewed 2018 and needs one month to be in production