Year: 2023 – never installed
ww: 2 m
Consisting of:
1x Pierret CT.60 N guillotine cutter, ww: 600 mm
1x blending box
1x Andritz bale opener
2x Andritz Exel pickers
1x Andritz bale opener
1x Andritz Exel 5-drum tearing machine, ww: 2 m
1x vertical bale press, pressure: 100 tons
1x filtration unit

Production: 500-600 Kg hour for Open End, 800 Kg/hour for Non-Woven.
1x MONDEJAR Cuttex 750 Cutting machine
1x Spraying equipment
1x MASIAS EMITEX 3000 Double box with mobile milling unit
1x MARGASA Tearing Machine 6 drums, 1000mm working width.
1x Filter box
1x FAES Automatic baling press, 40 TN Pressure Capacity.

Production: 400-600 Kg hour for Open End, 700 Kg/hour for Non-Woven
1x PIERRET Cutting machine
1x Spraying equipment
1x MASIAS EMITEX 3000 Double box with mobile milling unit
1x LAROCHE Tearing Machine type OLYMPIC 5 drums , 1000 mm working width.
1x Filter box
1x FAES Automatic baling press, 100 TN Pressure Capacity, with box feeder.

Year: 2019, Type: RECO-STAR Universal 65 VAC, Versatile single-shaft extruder, Materials: fiber, nonwoven, tapes, fabric, injection moldings parts and start-up lumps. Final Product: uniform, melt filtrated and dry pellets.
Recycling of Industrial Polymer waste
Non Wovens
Film, Lump and fiber
PP, PE, PS, PA, PES, PET, PPS, PLA and others
Into pelletized Chips
No Pre Cutting is Necessary
Conveyor Feed
Internal Shredder with rotary and stationary knives
Out put 150 to 1300 Kg Per Hour
Energy Consumption 0.2 to 0.35 KWh/kg
Extruder Screw Diameters 65 (24,40) mm, Process
Feeding of Material via inclined conveyor, Edge Trim Cyclone
Cutting with single shaft cutter, Feeding ro single screw extruder
De-Gassing to purify the melt of contaminants.
Filtration of the melt without back flushing, Automatic Pelletizing, Storage silo

Year: 2023 – NEW / never used / not installed
Mod. Exel 2000 / 1 cutting and storage unit, 1 blending box, 2 picker units, 5 tearing units, bale press, many spare parts.
line was delivered only this year in April (and ordered in 2021)

List of equipment:
16.2. Scoop of supply
ONE TEARING UNIT
16.2.1 ONE CUTTING AND STORAGE UNIT
Qty Description
1 ONE (1) LONG FEEDING CONVEYOR IN 0.5 M WORKING WIDTH
1 ONE (1) GUILLOTINE CUTTER TYPE CT60N with long feeding conveyor to permit later on
to put a ROBOT instead of the long feeding conveyor mentioned above and also with
dedicated feeding conveyor to be able to put later on a Alutron Metal detector on this
conveyor
1 ONE (1) TRANSFER CONVEYOR type CO25
1 ONE (1) GUILLOTINE CUTTER TYPE N60 with classical feeding conveyor
1 ONE (1) CONVEYOR WITH HEAVY PARTICLES TRAP
1 ONE DELIVERY FAN VT560TRD
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE OILING SYSTEM IN ROTARY TRUNK with 1000 litres tank
1 ELECTRICAL EQUIPMENT for pos 16.2.1

16.2.2 ONE BLENDING BOX
Qty Description
1 ONE INPUT FAN VT560TRD
1 ONE BLENDING BOX TYPE SM 3900/20 with dedusting fan VT450
(up to about 230 m3 of raw material and for storage and blending of raw material capacity
up to 10T)

16.2.3 ONE “EXEL 2000″/2 PICKER UNIT
Qty Description
1 ONE INPUT FAN VT560TR
1 ONE CONDENSER TYPE FC1400 WITH DEDUSTING FAN VT450
1 ONE BALE BRAKER TYPE OBT 2000 WITH DELIVERY CHUTTE FEED
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE DELIVERY CHUTTE FEED WITH 2 DELIVERY ROLLERS
1 ONE “EXEL 2000″/2- WASTE PICKER UNIT WITH 2 OPENING AND SORTING UNITS AND
ONE CONDENSING SECTION WITH ONE COLLECTING AND LATTERAL CONVEYORS
FOR UNOPENED BITS
1 ONE CLEANING UNIT FOR UNOPENED BITS WITh 2 FANS TYPE VT 360 AND ONE
CYCLONE
1 ONE DELIVERY FAN VT560TRD

16.2.4 ONE “EXEL 2000″/5 TEARING UNIT
Qty Description
1 ONE INPUT FAN VT560TR
1 ONE CONDENSER TYPE FC1400 WITH DEDUSTING FAN VT450
1 ONE BALE BRAKER TYPE OBT 2000 WITH DELIVERY CHUTTE FEED
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE DELIVERY CHUTTE FEED WITH 2 DELIVERY ROLLERS
1 ONE “EXEL 2000″/5- WASTE PICKER UNIT WITH 5 OPENING AND SORTING UNITS AND
4 CONDENSING SECTION WITH ONE COLLECTING AND LATTERAL CONVEYORS FOR
UNOPENED BITS
1 ONE CLEANING UNIT FOR UNOPENED BITS WITh 2 FANS TYPE VT 360 AND ONE
CYCLONE
1 ONE INTEGRATED SHARPENER FOR THE PINS ON OPENING CYLINDERS
1 ONE DELIVERY FAN VT560TRD

16.2.5 ONE ELECTRICAL CONTROL PANEL
Qty Description
1 ELECTRICAL CONTROL PANEL for the above equipment mentionned in pos
16.2.2.+16.2.3+16.2.4 with inverters for EXEL 2m picker unit and EXEL 2m tearing unit:
With 7 x 75 kw AC Inverters + all AC inverters for all fans type (VT560, VT450, VT360)
PLC and Touche screen from Siemens

16.2.6 VERTICAL BALING PRESS
Qty Description
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 BALING PRESS NEW GENERATION TYPE DB 100/6 –
with manual packing and tying with automatic ejection of the bales, including
• Box dimension: 72 x 114 x 110 cm
• Ram Cylinder.
• Pressing Force: 100 Tons.
• Hydraulic power unit.
• Oil tank & pump.
• The press has 6 bales/hour capacity.(bale up to about 250-280 kg/bale)
• The bale will be tied by 8 polyster straps or steel wires manually.
• 4 meter automatic conveyor.
• Air-oil cooler is included.
• Platform included
• weighing unit
• One printer
• Safety barriers
• Electrical Cabinet

16.2.7 FILTRATION
Qty Description
1 AUTOMATIC FILTRATION – including:
Capacity : up to 90 000 m3/h
• pre-filter with suction nozzle
• finishing drum filter with suction nozzles
• cyclone for heavy dust
• cyclone system for fine dust
• blower for heavy dust
• blower for fine dust
• internal pipings
• electrical equipment

16.2.8 ADDITIONAL EQUIPMENTS: SPARE PARTS, SPARE OPENING CYLINDERS,…
Qty Description
1 ONE (1) SET OF EMERGENCY SPARE PARTS
(For a value of FCA ANDRITZ Laroche Plants in France € 35 400 )
1 ALL LAYOUT AND ASSEMBLING DRAWINGS FOR ONE (1) SET OF PIPES FOR 550 m
long pipes for this line according to customer’s Building but without the pipes
1 ONE (1) SPARK DETECTOR FROM TEARING MACHINE TO BALE PRESS WITH
EXTINGUISHER
1 ONE (1) ALUTRON METAL DETECTOR FOR THE GUILLOTINE CUTTER TYPE CT60N
1 ONE (1) PNEUMATIC BYPASS AT THE OUTPUT OF THE THIRD OPENING CYLINDER OF
THE EXEL TEARING UNIT
(in order to by-pass the 2 last Opening cylinders, with extra delivery trunck, higher
supports for the EXEL tearing line and extra electrical equipment)
1 TWO (2) SPARE EXEL OPENING CYLINDERS IN 2M WIDTH
with bearing and set of pins lags already monted.
(in order to get maximum capacity for nonwoven applications)
1 ONE (1) OILING SYSTEM IN PIPES with 500 litres tank AND SIX (6) BY-PASS TYPE DFL
for piping Dia. 300 mm
For spinning application, with the simple blending box (refer Pos.16.2.2) after the EXEL
2000/2 Picker (refer Pos. 16.2.3)

16.3 Technical Data AND TECHNICAL DOCUMENTATION

16.3.1 TECHNICAL DATA
– Execution corresponding to the following provisions:
– “Machinery Directive” 2006/42/CE

Year: 2003
Dell’Orco & Villani rotary cutter, ww: 700 mm
Dell’Orco & Villani rotary cutter, ww: 800 mm
Dell’Orco & Villani blending box
Dell’Orco & Villani triple drum tearing machine, Year: 2003 (2 drums), Year: 2008 (1 drum), ww: 1.5 m

Quantity: 1, Year: 1995, 5-drum, ww: 1.5 m.

Quantity: 1, Year: 2002, ww: 1.5 m, 5-drum.

Quantity: 1, Year: 2010
Line includes following components:
– 2 x Pierret CT 60 guillotine cutters
– 1 x Margasa tearing line, 5 drums in total, working width 2000 mm, each drum equipped with separate inverter.
– 1 x box room (mixing chamber), Dell’Orco Villani;
– 1 x rotary filter;
– complete piping installation;
– Autefa, fully automatic baling press (automatic loading and strapping), model Liftbox Compact 1500 + ADW;
– electric cabinet and digital control panel

Quantity: 1, Year: 2000, 4 drums Laroche Jumbo ww 1,5 m, incl., 1 Robot Pierret, 2 x Pierret CT 60, one with metal detector, blending room, storage silo, Autefa bale press 70 to, with automatic strapping, Dustfiltration, fireprotection, The line is still running , in top condition. The balepress and the filtration is already in dismantled condition. calculate with 7 to 8 – 40 ft hc container‎.
Line is in production
4 Pinned Drums (all drums are Pinned)
Factory uses mainly PES filaments
Production up to 1500kg/hour

Quantity: 1, Year: 2002, 5 drums, w.w. mm. 1500, Complete with hopper feeder, refurbished by Italiana Rigenerazione

Quantity: 1, Year: 2008 – 2012, Make: Long Bliss
with 6 Recycling Points, With Bailing Press and Trutzschler Chute Feed System.
Suitable For Recycling Textile Raw Materials Of Cotton And Synthetic
Excellent Condition Recycling Machine

Width 1 m.
1x Robot loader for bales Rolando
1x Pierret cutter
1x Balkan Cutter
1x Automatic feeder with Silo
2x Blending chambers
1x Margasa AM model 1 mt wide 6 drums rag tearing machine
1x Automatic Jovisa Baler
1x Automatic rotating filter
1x Panel of control and the electrical cabinet
The line is in production.

Year: : 1990-2000, ww: 1 m
Consisting of:
2 Margasa rotary cutters, ww: 500 mm
1 Margasa blending box
1 Margasa 6-drum tearing machine, ww: 1 m
1 Kavurlar vertical double bale press, bale weight: 350 kg
electricity required : 220 kw installed power total
space required: 25x 15 m.needed
production per hour : 400kg/h
Various waste including denim
loaded in 4/5 containers
Line is in Production
Pins of all the DRUMS:‎
‎1st drum: 30 000 pins‎
‎2nd drum: 44 000 pins‎
‎3rd drum: 60 000 pins‎
‎4th drum: 74 000 pins‎
‎5th drum: 88 000 pins‎
‎6th drum: 100 000 pins‎

Quantity: 1, Year: 1997, Width: 1,50m, 6 sections.
Production capacity: 700 to 1000 kgs per hour.

1st cylinder picture: 54.000 flat needles
2nd cylinder: 66.000 round needles
3rd cylinder: 71.000 round needles
4th cylinder: 83.000 round needles
5th cylinder: 97.000 round needles
6th cylinder: 114.000 round needles
Included on offer: rotary chopper PTP 200/1000 Lippel

Factory used the recycled material for manufacturing yarns. Factory recycled polyester fiber, and cotton wastes. Factory manufactured.
yarns counts Nm: 4/1, 8/1, 12/1 – 16/1
also
yarns counts Nm: 4/2 – 8/2 – 12/2 – 16/2

Factory is doing below over haul works on the line:

They will lubricated all parts, change bearing and straps if necessary, all electrical parts, cylinders , belts, activation key will be revised , all parts will be painted , switchboard included.

Line is in production. Requires 4 to 6x 40′ containers for shipment.