Year: 2019
Type: RECO-STAR Universal 65 VAC
Versatile Single-Shaft Extruder

INPUT Materials:
Fiber
Nonwoven fabrics
Narrow fabric tapes
Off cuts
Trimmings
Injection moldings parts
Extrusion lump polymer

FINAL OUTPUT:
Uniform, melt filtrated and dry pellets ready for reuse

Capacity 150 kg/h (PP, LDPE, PE)

Consisting of:
Conveyor Belt, Type CB800, Length 4800 mm.
Metal Detector, passing height 540 mm, width 1040 mm.
Active Shredder, Type AS800-65 incl. level control, hydraulic pusher softstart, water cooled rotor, shaft length 800 mm, dia. 400 mm Shaftdrive 55 Kw with 48 Rotary Knifes and 4 stationary Knifes.
Extruder, Type EXU65 with Vacuum Unit, Type VAC CC (closed) Screw 65 mm L/D: 24 Elec. Capacity 55 kW Speed 165 rpm Melt pressure display & alarm, Melt temperature display.
Extruder Extension. 16 L/D (Total length 40 L/D).
Vacuum Pump: 1,8 Kw.
Vented Extruder Screw and Barrel in Ultra Wear Resistant Version Speed Control Extruder Drive 40-200 rpm.
Single Piston Filter, Type SP180 with 4 Screens (45 cm²).
Watering Pelletizing, Type WRP 120CC max. 300 kg/h.
Filling Station, Type 300l incl. piping for filling bags/sacks Volume 300 l , Outlet height 850 mm.
Reco Batch Package incl. Bag unloading and Dosing Station for Powder.
Water Chilling Unit, Type HGS 75CS Capacity up to 64.500 kcal/h.
Universal Power Supply 3 x 400 V – 50 Hz Or 3 x 440 V/60 Hz.

Year: 2021
1x guillotine cutter
1x rotary blade cutter
1x shredder
1x fiber room
1x snail magnet
3x fans
1x single cabin press
2x cyclones
1x 3 stage carnet (1 mt wide 18 cylinders) (54 cylinders in total)
2x Z magnets
2x 5Mx5M fiber rooms
Running on the floor.

Quantity: 1
Year: 2000
1x 4 drums Laroche Jumbo ww 1,5 m
incl.
1x Robot Pierret
2x Pierret CT 60, one with metal detector
blending room
storage silo
1x Autefa bale press 70 to, with automatic strapping
Dustfiltration
fireprotection
The line is still running , in top condition.
The balepress and the filtration is already in dismantled condition.
calculate with 7 to 8 – 40 ft hc container‎.
Line is in production
4 Pinned Drums (all drums are Pinned)
Factory uses mainly PES filaments
Production up to 1500kg/hour

Production: 500-600 Kg hour for Open End, 800 Kg/hour for Non-Woven.
1x MONDEJAR Cuttex 750 Cutting machine
1x Spraying equipment
1x MASIAS EMITEX 3000 Double box with mobile milling unit
1x MARGASA Tearing Machine 6 drums, 1000mm working width.
1x Filter box
1x FAES Automatic baling press, 40 TN Pressure Capacity.

Production: 400-600 Kg hour for Open End, 700 Kg/hour for Non-Woven
1x PIERRET Cutting machine
1x Spraying equipment
1x MASIAS EMITEX 3000 Double box with mobile milling unit
1x LAROCHE Tearing Machine type OLYMPIC 5 drums , 1000 mm working width.
1x Filter box
1x FAES Automatic baling press, 100 TN Pressure Capacity, with box feeder.

Year: 2023 – never installed
ww: 2 m
Consisting of:
1x Pierret CT.60 N guillotine cutter, ww: 600 mm
1x blending box
1x Andritz bale opener
2x Andritz Exel pickers
1x Andritz bale opener
1x Andritz Exel 5-drum tearing machine, ww: 2 m
1x vertical bale press, pressure: 100 tons
1x filtration unit

Quantity: 1, Year: 1995, 5-drum, ww: 1.5 m.

Quantity: 1, Year: 2002, ww: 1.5 m, 5-drum.

Quantity: 1, Year: 2010
Line includes following components:
– 2 x Pierret CT 60 guillotine cutters
– 1 x Margasa tearing line, 5 drums in total, working width 2000 mm, each drum equipped with separate inverter.
– 1 x box room (mixing chamber), Dell’Orco Villani;
– 1 x rotary filter;
– complete piping installation;
– Autefa, fully automatic baling press (automatic loading and strapping), model Liftbox Compact 1500 + ADW;
– electric cabinet and digital control panel

Year: 2003
Dell’Orco & Villani rotary cutter, ww: 700 mm
Dell’Orco & Villani rotary cutter, ww: 800 mm
Dell’Orco & Villani blending box
Dell’Orco & Villani triple drum tearing machine, Year: 2003 (2 drums), Year: 2008 (1 drum), ww: 1.5 m

Year: 2023 – NEW / never used / not installed
Mod. Exel 2000 / 1 cutting and storage unit, 1 blending box, 2 picker units, 5 tearing units, bale press, many spare parts.
line was delivered only this year in April (and ordered in 2021)

List of equipment:
16.2. Scoop of supply
ONE TEARING UNIT
16.2.1 ONE CUTTING AND STORAGE UNIT
Qty Description
1 ONE (1) LONG FEEDING CONVEYOR IN 0.5 M WORKING WIDTH
1 ONE (1) GUILLOTINE CUTTER TYPE CT60N with long feeding conveyor to permit later on
to put a ROBOT instead of the long feeding conveyor mentioned above and also with
dedicated feeding conveyor to be able to put later on a Alutron Metal detector on this
conveyor
1 ONE (1) TRANSFER CONVEYOR type CO25
1 ONE (1) GUILLOTINE CUTTER TYPE N60 with classical feeding conveyor
1 ONE (1) CONVEYOR WITH HEAVY PARTICLES TRAP
1 ONE DELIVERY FAN VT560TRD
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE OILING SYSTEM IN ROTARY TRUNK with 1000 litres tank
1 ELECTRICAL EQUIPMENT for pos 16.2.1

16.2.2 ONE BLENDING BOX
Qty Description
1 ONE INPUT FAN VT560TRD
1 ONE BLENDING BOX TYPE SM 3900/20 with dedusting fan VT450
(up to about 230 m3 of raw material and for storage and blending of raw material capacity
up to 10T)

16.2.3 ONE “EXEL 2000″/2 PICKER UNIT
Qty Description
1 ONE INPUT FAN VT560TR
1 ONE CONDENSER TYPE FC1400 WITH DEDUSTING FAN VT450
1 ONE BALE BRAKER TYPE OBT 2000 WITH DELIVERY CHUTTE FEED
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE DELIVERY CHUTTE FEED WITH 2 DELIVERY ROLLERS
1 ONE “EXEL 2000″/2- WASTE PICKER UNIT WITH 2 OPENING AND SORTING UNITS AND
ONE CONDENSING SECTION WITH ONE COLLECTING AND LATTERAL CONVEYORS
FOR UNOPENED BITS
1 ONE CLEANING UNIT FOR UNOPENED BITS WITh 2 FANS TYPE VT 360 AND ONE
CYCLONE
1 ONE DELIVERY FAN VT560TRD

16.2.4 ONE “EXEL 2000″/5 TEARING UNIT
Qty Description
1 ONE INPUT FAN VT560TR
1 ONE CONDENSER TYPE FC1400 WITH DEDUSTING FAN VT450
1 ONE BALE BRAKER TYPE OBT 2000 WITH DELIVERY CHUTTE FEED
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE DELIVERY CHUTTE FEED WITH 2 DELIVERY ROLLERS
1 ONE “EXEL 2000″/5- WASTE PICKER UNIT WITH 5 OPENING AND SORTING UNITS AND
4 CONDENSING SECTION WITH ONE COLLECTING AND LATTERAL CONVEYORS FOR
UNOPENED BITS
1 ONE CLEANING UNIT FOR UNOPENED BITS WITh 2 FANS TYPE VT 360 AND ONE
CYCLONE
1 ONE INTEGRATED SHARPENER FOR THE PINS ON OPENING CYLINDERS
1 ONE DELIVERY FAN VT560TRD

16.2.5 ONE ELECTRICAL CONTROL PANEL
Qty Description
1 ELECTRICAL CONTROL PANEL for the above equipment mentionned in pos
16.2.2.+16.2.3+16.2.4 with inverters for EXEL 2m picker unit and EXEL 2m tearing unit:
With 7 x 75 kw AC Inverters + all AC inverters for all fans type (VT560, VT450, VT360)
PLC and Touche screen from Siemens

16.2.6 VERTICAL BALING PRESS
Qty Description
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 BALING PRESS NEW GENERATION TYPE DB 100/6 –
with manual packing and tying with automatic ejection of the bales, including
• Box dimension: 72 x 114 x 110 cm
• Ram Cylinder.
• Pressing Force: 100 Tons.
• Hydraulic power unit.
• Oil tank & pump.
• The press has 6 bales/hour capacity.(bale up to about 250-280 kg/bale)
• The bale will be tied by 8 polyster straps or steel wires manually.
• 4 meter automatic conveyor.
• Air-oil cooler is included.
• Platform included
• weighing unit
• One printer
• Safety barriers
• Electrical Cabinet

16.2.7 FILTRATION
Qty Description
1 AUTOMATIC FILTRATION – including:
Capacity : up to 90 000 m3/h
• pre-filter with suction nozzle
• finishing drum filter with suction nozzles
• cyclone for heavy dust
• cyclone system for fine dust
• blower for heavy dust
• blower for fine dust
• internal pipings
• electrical equipment

16.2.8 ADDITIONAL EQUIPMENTS: SPARE PARTS, SPARE OPENING CYLINDERS,…
Qty Description
1 ONE (1) SET OF EMERGENCY SPARE PARTS
(For a value of FCA ANDRITZ Laroche Plants in France € 35 400 )
1 ALL LAYOUT AND ASSEMBLING DRAWINGS FOR ONE (1) SET OF PIPES FOR 550 m
long pipes for this line according to customer’s Building but without the pipes
1 ONE (1) SPARK DETECTOR FROM TEARING MACHINE TO BALE PRESS WITH
EXTINGUISHER
1 ONE (1) ALUTRON METAL DETECTOR FOR THE GUILLOTINE CUTTER TYPE CT60N
1 ONE (1) PNEUMATIC BYPASS AT THE OUTPUT OF THE THIRD OPENING CYLINDER OF
THE EXEL TEARING UNIT
(in order to by-pass the 2 last Opening cylinders, with extra delivery trunck, higher
supports for the EXEL tearing line and extra electrical equipment)
1 TWO (2) SPARE EXEL OPENING CYLINDERS IN 2M WIDTH
with bearing and set of pins lags already monted.
(in order to get maximum capacity for nonwoven applications)
1 ONE (1) OILING SYSTEM IN PIPES with 500 litres tank AND SIX (6) BY-PASS TYPE DFL
for piping Dia. 300 mm
For spinning application, with the simple blending box (refer Pos.16.2.2) after the EXEL
2000/2 Picker (refer Pos. 16.2.3)

16.3 Technical Data AND TECHNICAL DOCUMENTATION

16.3.1 TECHNICAL DATA
– Execution corresponding to the following provisions:
– “Machinery Directive” 2006/42/CE

Quantity: 1, Year: 2002, 5 drums, w.w. mm. 1500, Complete with hopper feeder, refurbished by Italiana Rigenerazione

Quantity: 1, Year: 2008 – 2012, Make: Long Bliss
with 6 Recycling Points, With Bailing Press and Trutzschler Chute Feed System.
Suitable For Recycling Textile Raw Materials Of Cotton And Synthetic
Excellent Condition Recycling Machine