The production of staple fibers is based on the extrusion and spinning of many continuous filaments of a specific size (titre in den or dtex). These filaments are collected into a large bundle (tow) which can include more than one million filaments. The tow is subsequently drawn, crimped, and cut into fibers of determined length. This specific line has only a few years in production and comes also with some of the elements as brand new.
Type: PP extrusion
Year: 2020
Power specs: 380 V/3 Phase/50 Hz
Average capacity 1000 kg/hr for HT fiber, higher output for non-HT fiber.
Specifications obtained for HT, average 50 cN/tex and 100% elongation.

Consisting of:
2*extruders:
– #1 – dia 200 mm with 312 kW DC motor
– #2 – dia 161 mm with 328 kW DC motor.
– Filter surface 2x 160 mm dia and 3 x 160 mm dia.

Spinning system:
– 9 positions, oil heated, PT100 T measuring system, pressure measurement for each position

Spin packs and spinnerets:
– 14 spin packs – dia 860 mm,
– 25 spinnerets with 10*75,000 holes, 8*65,000 holes and 7*45,000 holes
Cranes, loading system and pre-heating oven
Oil boiler – electrically heated
Air Quenching, 1 for 6 positions and 1 for 3 positions
Suction spinning exhaust smoke
Godets and waste collector
– Godet 1 – 7 rolls, dia 400*1000 mm, chromium plated, 60 kW DC motor, thermal oil heated
– Godet 2 – 7 rolls, dia 400*1000 mm, ceramic plated, 125 kW DC motor, thermal oil heated
– Godet 3 – 7 rolls, dia 400*1000 mm, ceramic plated, 250 kW DC motor, thermal oil heated
– Waste collection with 3 aspirators (1 after each godet) and waste container
Steam box and stacking rollers
– 3 stacking rollers, ceramic coated, 1 roll with load control
Annealing oven – thermal oil heating
2 crimping units
– ww: 160 mm, up to 2000000 denier and 2.5 – 8 crimps/cm
– ww: 200 mm, totally new – not yet installed
J-box

Cutting unit:
– cutter reels for 40, 45, 55, 70, 75 and 90 mm in aluminum and steel
Metal detection system
Ventilator
fully PLC controlled

Complete with:
2* BRAND NEW Zeppelin polymer silos (outside), each 223 m3, dia – 4050 mm, with level indicators (low/high) via paddle switch + radar sensor for each silo
AZO BRAND-NEW dosing and mixing system, with:
– 2 main dosing systems
– 3 gravimetric additive dosing system, tolerance 0.5-3%
– mixing unit for perfect homogenization
– including vacuum pumps
– separate control panel
Valvan BRAND NEW automatic bale press
– 40 tons pressing force
– to press for internal use, without packaging
– with PP cord banding
– capacity 1600 kg/hr.
BRAND NEW dry transformer, 2000 kvA
Daikin BRAND NEW cooling system
– 220 kW cooling capacity
– free cooling (dry cooler) in-line for energy saving
Pyrox BRAND NEW pyrolysis cleaning oven
– PLC control and afterburner
– up to 485 deg. C and afterburner up to 850 deg. C.
– can handle cart up to 1*1*1 meter
Alpha BRAND NEW ultrasonic cleaning bath
– 200 liters, internal dimensions 0.9*0.25*0.9 meters

Make: Hergeth, Fehrer, Heuer
Needle punching line for natural fibers

Blending line
2x bale opener with weighting pan
1x mixing belt
1x bale opener for mixing
1x mixing opener

Carding machine with carding feeder
Make: Hergeth
Year: 1976

Crosslapper

1. Needle loom
Make: Heuer
Needling: Single board down
Working width: 2.500 mm
With feeding system

2. Needle loom
Make: Fehrer
Needling: Double board down
Working width: 2.5000 mm

End of line
Working width: 2.500 mm
Accumulator
4x length cut
1x crosscut
Winder

Complete line with control system
Complete with cables and ductwork
Complete with filtration system

Year: 1994
Products:
– Materials: Polyamid, Polypropylen
– Capacity: 500 kg/h

Consists of:
2x Cone mixer

2x Extruder
Make: Rieter
24 nozzles with 380 holes each

Exit Unit
Make: Kosik

Stretching plant
Make: Kosik

Steam generators

Avivage-roller

Water Vapor Device
Make: Fleissner

Double crimper
Make: Fleissner

Drum dryer
Make: Fleissner
Sliding plate with air cooling

Rotary cutter
Make: Fleissner
Interchangeable knives

Non-Stop-Press
Make: Autefa
Capacity per h: 800kg

Make: Barmag, Fleissner, Gimtef, Autefa
Products:
– Materials: Polyamid/Polypropylen
– Capacity: 270 kg/h

Consisting of:
– Cone mixer
3 Pipe Distribution System

– 2x Extruder
Year: 1993
Make: Barmag
4x 2 nozzles with 332 holes each

– 1x Extruder
Year: 2000
Make: Barmag
4x 2 nozzles with 1582 holes each

– 3x Streching unit with 7 rollers
Make: Barmag
Year: 1994

– 3x Steam generators
Make: Barmag

– Avivage-roller

– Small heater

– Double crimper
Make: Fleissner
Year: 1988

– Drum dryer
Make: Fleissner
Year: 1979
Sliding plate with air cooling

– Avivage-roller
Year: 2018

– Rotary cutter
Make: Gimtef
Year: 2018
Interchangeable knives

– Non-Stop-Press
Make: Autefa
Year: 1996
Capacity per h: 800kg