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AA22/130424/

Trutzschler/Spinnbau/Fleissner/Celli Spunlace Line

Year: 1998-2006
Width: 2450mm
A complete installation for bleaching of cotton (or other fibers, hemp, jute, etc…) that can then be further processed in the next installation, which is a complete spunlace production unit.

Having rapid moisture absorption, good air permeability, soft feel and good drapability, the spunlace material is widely used on various occasions mainly for medical and sanitary use: surgical gowns, protective clothing, disinfection wraps, masks, diapers, dry/wet wipes, wet face towels, magic towels, soft towel rolls, beauty supplies, sanitary napkins & pads, and disposable sanitary cloths, etc. The characteristics are closer to traditional textiles than other nonwoven materials and has high strength and low tendency to fluff.

For production of cotton spunlace 30 – 250 gsm, maximum fiber throughput 1000 kg/hr, production speed 30 m/min at 250 gsm. Water evaporation based on cotton with 140% water content after hydroentanglement approximately 1450 kg/hr.
Trützschler opening and blending section, Consisting of:
BDT baleplucker, BOA bale-opener, MPM mixer, TFV4 fine-opener and one MS191 + BE/1600 for feeding of each card.

Carding section:
2x Spinnbau ALW cards with aerodynamic Turbounit take-off, each with Trützschler FBK 536 chute-feeds, ww: 2500 mm, consisting of: infeed with pre-roller, breast section with 1 worker/stripper and transfer doffer, main swift – dia 1050 mm with 5 workers/strippers and randomizing roller – dia 550 mm, take-off by aerodynamic Turbo-roller – dia 550 mm.

Hydro-entanglement, drying and winding section:
1x Fleissner Aquajet spunlace unit, 1 pre-wet + 2 injectors drum type, ww: 2500 mm, mechanical speed 4-40 m/min, jet strip type 0.12 mm dia, 40 hpl, belt with final de-watering section. Uraca HP-pump for max 50 bar. AS1 separator for extraction of first and second drum unit, AS2 separator for extraction of final dewatering unit including suction fans and feed pumps.
1x Fleissner through-air dryer 8-section, drum dia – 1414 mm, direct gas-heated, ww: 2500 mm, installed heating capacity 1600 kW, max drying temperature 120 deg. C.
1x Celli AC5 – model 820 turret winder, with 11 knives, max roll dia – 1200 mm, core dimension 76 mm (3 inch).

Including jet strip cleaning unit and cleaning device for high-pressure cartridge filters as well as fire extinguishing line.
Still on mill floor (but stopped).

AG47/080324E/ARI-AI/M/

Needling Line

Year: 1987
With upgraded electronics, ww: 4 m
Consisting of:
2x Hergeth Hollingsworth bale openers, ww: 1 m
1x Bonino bale opener, ww: 700 mm
1x Thibeau double doffer card, ww: 2.4 m
1x Asselin cross-lapper, input: 2.9 m, output: 4 m
1x Asselin DF 1 500 pre-needle loom (drum tacker), ww: 4 m
1x Asselin SD 41 finishing needle loom, ww: 4.1 m, double board downstroke, 5 600 needles/m
1x Asselin DF 41 finishing needle loom, ww: 4.1 m, double board downstroke, double board upstroke, 11 200 needles/m
1x Cutting and winding unit

AG47/080324E/AIR-P/M/

Needling Line

Year: 1982-1995
With upgraded electronics, ww: 2.2 m
Consisting of:
2x Laroche bale openers, yoc: 1994, ww: 1.5 m
1x Laroche pre-opener, yoc: 1994, ww: 1 m
1x Tatham double doffer card, yoc: 1982, ww: 2.8 m
1x Tatham cross-lapper, input: 2.8 m, output: 2.2 m
1x Asselin 169 pre-needle loom (drum tacker), ww: 2.2 m
1x Fehrer NL 9/S pre-needle loom, yoc: 1995, ww: 2.2 m, single board downstroke, 5 181 needles/m
1x Fehrer NL 21/R finishing needle loom, yoc: 1982, ww: 2.2 m, double board upstroke, 14 000 needles/m
1x Fehrer NL 21/R finishing needle loom, yoc: 1984, ww: 2.2 m, double board downstroke, 10 000 needles/m
1x Cutting and winding unit

AG47/080324E/AOS-AY/M/

Needling Line

Year: 1991-2006
With upgraded electronics, ww: 4.7 m
Consisting of:
3x Masias bale openers, yoc: 1998, ww: 1.5 m
1x Masias fine opener, yoc: 1998, ww: 1.6 m
1x Masias double doffer card, yoc: 1991, ww: 2.8 m
1x Asselin cross-lapper, yoc: 1991, input: 2.8 m, output: 4.7 m
1x Karl Mayer Malivlies stitch-bonding machine, yoc: 2005, ww: 5 m
1x Asselin SD 47 pre-needle loom, with batt feeding system, yoc: 1995, ww: 4.7 m, single board downstroke, 5 106 needles/m
1x Asselin SM 47 finishing needle loom, yoc: 1995, ww: 4.7 m, double board upstroke, 8 714 needles/m
1x Asselin DF 47 finishing needle loom, yoc: 1995, ww: 4.7 m, double board downstroke, double board upstroke, 17 429 needles/m
1x Bombi double cylinder thermobonding calender, yoc: 2006, ww: 5 m
1x Cutting and winding unit
1x Laroche edge trim opener

AF14/070324/

Non-Woven Line

2800 mm, Card, Cross lapper, Maliwatt loom gauge 22.

AF14/070324/

Non-Woven Line

2500 mm, Card, Cross lapper, Maliwatt loom gauge 14.

AF14/070324/

Non-Woven Line

2500 mm, Card, Cross lapper, Maliwatt loom gauge 22.

AA02/270224/

Wider Width Geotextile Equipment

BLENDING:

5x HOLLINGSWORTH 60″ WIDE FEED HOPPERS
TYPE: BFC-1500, 60 inch wide feed Aprons, Weigh Pans Empty Into a 40″ Wide Blending Conveyor, Year 1993

1x HUMP MAGNET METAL DETECTOR
Year 1990

1x SIGNAL MIXING BIN
100 inch wide, 250 inch long, Moving lattice steel floor for emptying, Inclined Lattice, Year 2006

1x TEMAFA MIXED FIBER BALE OPENER
60 inches wide, Main Cylinder with claw teeth, Feed roller with claw teeth, Double take off rollers with Claw teeth, YEAR 1998

1x ARGUS METAL DETECTOR
Year 1998

5.5 METER DILO LINE – YEAR OF MANUFACTURE 1998

CARDING:
1x SPINNBAU 3.0 M WIDE CARD FEEDER
With Air Box – Condenser, Vibra Feed Chute Feed with Feed Rolls

1x SPINNBAU WEIGHING TABLE
Type ME-Z

1x SPINNBAU SINGLE CYLINDER CARD
3 meters wide, Double Doffer, with Feed Rolls, Breast With Worker and Stripper, Main Cylinder with 5 Sets of Workers and Strippers, Double Doffers, Take down Aprons to Deliver Batt to Entry Apron of Crosslapper, Year 1998

CROSSLAPPER:

1x AUTEFA CROSSLAPPER
Model “Topliner”, Type 96.48, 3 meter Input, 6.0 meter Wide output, onto Floor Apron, Year 2012

NEEDLING:

1x DILO FEED, Model VE.4-60, Year 1998

1x DILO PRE-NEEDLE LOOM
Type: Di-Loom OD-1-S-60, 1 Board Down stroke, Compressive Batt Feed Type CBF-60T, 6.0 m Wide, Year 1998

1x DILO 4-ROLL DRAFTING UNIT
Type VE4/60, 6.0 meter Wide, Year 1998

1x DILO “QUAD-PUNCH” NEEDLE LOOM
2 Boards Down and 2 Boards Up Stroke, Type Di-Loom OUGIIS/55, 5.5m Wide, Year 1998
(1) Graseby (Goring-Kerr) Metal Detector
(1) Entec 4-Roll Stretching (Drafting) Unit
(1) Entec Inclined Pin Tenter
5.5 Meter Working Width, Vertical Chain Return, with Electronic Edge Guiding and Rotary Brush, Pinning On Device

1x HITRACH/ENTEC DRYER
with 10 Heaters and 2 Edge Heaters, with Circulating Fans, Hood and Exhaust Fans

1x PERKNS 4 ROLLER CALENDAR
Oile Heated with Thermal Oil Boiler

1x ENTEC VERTICAL ACCUMULATOR
with 144 Yards Linear Storage Capacity, NDC Thickness Scanner and Controller

1x ENTEC, FULL WIDTH LIGHTED INSPECTION FRAME
with Pull Rolls, with Edge Trim, and Automatic Edge Guiding on to (1) Entec 2 Roll Surface Drive, Automatic Tube Feeder, Take-Up Winder with Automatic Doffing

1x MACHADYNE ROLL-WRAPPING UNIT
with Traversing Wrap Unit, To Holding Table for Finished Rolls

1x RANGE DRIVE AND CONTROLS
To Operate and Monitor Entire Line, Type Di-Loom UD-II-SB 45, 4.5m Wide, Year 2006, Year 2013

ADDITIONAL EQUIPMENT:

1x P & S PICKER 48”
12 Bar Bear Claw

1x LAROCHE LOW MELT FINE OPENER
60” Width, Pin Beater Roll

1x THIBEAU CARD
Model 15P5 CA6, Single Cylinder, Double Doffer, 2.5 Meter Width

1x ASSELIN CROSSLAPPER
4.5 Meter Laydown, W/Floor Apron

1x VFW HOPPER FEED SYSTEM

1x THIBEAU CARD
Model 15P5, 2.5 Meter Width, Double Cylinder, Single Doffer

1x ASSELIN CROSSLAPPER
Type 390, 4.5 Meter Laydown, W/Floor Apron

1x FEHRER TACKER
Model NL9/S, 3.9 Meter, Year 1983

1x FEHRER NEEDLELOOM
Model NL21, 4 Meter Width, Year 1983

1x Argus Metal Detector

1x ASSELIN CROSSLAPPER
Type 390, 4.5 Meter Laydown, W/Floor Apron

1x FEHRER TACKER
Model NL9/S, 4 Meter, Year 1994

1x FEHRER NEEDLELOOM
Model NL21, 4 Meter Width, Year 1994

1x BOMBI THREE-ROLLER NONWOVEN CALENDER
Type CAL/3C/5.8, 3 Roll, Working width 5800 mm, Max roller width 6100 mm, Roller Diameter 800mm, Pressure approx. 25 tons, Oil Heated, Year: 2007

AA02/270224D/ALII-OL/M/AR/

Complete Airlay Thermo Bonding Line

Fiber Preparation

1x TEMAFA MULTI FIBER MIXING SYSTEM
Model Mix Master, With Flat Belt and Inclined spiked Apron, 5000 lbs Capacity per hour, Year 2006
with:
(1) TEMAFA HEAVY PARTICLE SEPARTOR
(1) TEMAFA FINE OPENER
1600mm working width
(1) MESUTRONIC METAL DETECTOR WITH DROP BAG
(1) TEMAFA RESERVE WITH CONDENSOR
(1) THIBEAU CHUTE FEED
Model TMS/TCF, 2500mm working width
With:
(1) ANDRITZ SERVO X WEIGHT CONTROL

Carding

1x EHRER Fine Opener
Model V.21, Year 2006

With:

1x FEHRER Air Lay Card
Model K12, Year 2006, 2400mm working width

Thermo Bonding

1x FLEISSNER AIR THROUGH OVEN
Model VARIO AIR TV/Z24, Year 2006, 4 Zone Heat Section, 3 Zone Cooling, Double Teflon Belt, Top & Bottom, With (1) NDC ACCUTRAK RADIATION BETA DENSITY GAUGE

Wind Up

1x TECHNOPLANTS MOTORIZED ACCUMULATOR
Type AC.26.MB, Year 2006, 100 Yard Capacity

1x TECHNOPLANTS AUTO COMPRESSION WINDER
Low Tension Accumulator, Year 2006, Working Width 2600mm, 3 Crush Cut Slitters with Trim Grinders, Cross Cutter, Automatic Tube Loading & Doffing, 1500mm Maximum Roll Diameter

AUXILLIARY EQUIPMENT

1x ATLANTA ATTACHMENT LAMINATOR
Year 2007, Model 1966, 90″ (2286mm), Variable Speed Drive, Laminates Tick to Fiber or Foam, Roll Entry / Exit
Controls for: E-Stop, Auto/Manual, Glue On/Off, Forward/Reverse, Nip Roll Open/Close, Winder Forward/Reverse, Nip Roll Jog, Glue Dispensing Tower, Auto Glue Level Sensor
Pass Through Cat Walk, Production Speed 60′ / Minute

1x COLLINS CRAFT ROLL CUTTER / SLITTER
Model 1384, Year 2015, 24″ x 90″ roll

1x BIRCH LIGHTED INSPECTION REROLL FRAME
100″ Width, E&L Guider, Yardage Counter, Merrow Butt Seamer, Emery End Seamer

2x ATLAS COPCO ROTARY SCREW AIR COMPRESSORS
Year 2006, Model GA 30 Plus / 50HP, Model 37 VSL / 40 HP, with (1) Atlas Copco Air Dryer

1x BOGE ROTARY SCREW AIR COMPRESSOR
Year 2017, Model S 60 3N / 45HP, With (1) BOGE AIR DRYER

1x LAROCHE EXCEL CHOPPER
Year 2006, Model 9073 02, Working Width 1400mm

3x INTERNATIONAL HORIZONTAL BALE PRESSES
Model C54

2x VERTICAL BALE PRESSES

1x HAULOTTE GROUP SCISSOR LIFT
Model: 1930 E, Year: 2007

1x GENIE BOOM LIFT
Model: Z-30/20

Machines professionally dismantled and stored ready for inspection and shipment.

AA22/110224E/LPI-RI/F/AD/

Bematic/Bombi Random Airlay Line

Airlay materials find application in a wide range of industries due to their desirable properties, such as high porosity, breathability, and uniformity. The ability to tailor the composition and structure of airlay nonwoven materials makes them adaptable to specific performance requirements, making them an essential choice in diverse manufacturing applications.
Year: 2011
Width: 2500mm
Complete airlay line for production of automotive felt, construction insulation material, felt for mattresses and other applications. Max weight – 3000 gsm, line speed max 5 m/min, consisting of:
03 Bematic AC-1500 bale openers with feed tables and collecting belt, ww: 1500 mm.
01 Bematic SP-205 weighing tower, ww: 1500 mm.
01 Bematic AF-700 mixer/opener with transport fan, ww: 700 mm.
01 Bematic SF-1500 fine opener, ww: 1500 mm.
01 Bematic Bemablow feeder, ww: 2500 mm.
01 Bematic T-Max airlay former, ww: 2600 mm.
01 Bombi TFP/2N gasheated oven with 3 burners and cooling zone.
01 Bombi CAL/2C calender, ww: 2700 mm.
01 Bombi TG/2+2 length and cross cutter, ww: 2700 mm.
01 Bombi RAF winder, ww: 2500 mm.
Still running.

AA10/121223/

Non-woven Line

Quantity: 1, Year 1986
including
– 1 THIBEAU breaker card Type CA6, with its hopper feeder (Servolap)
Width 2m50, drum diameter 1200
– 1 ASSELIN crosslapper Type 360, entry 2m50, Output width 3 m
– 1 THIBEAU finishing card, width 2m50
– 1 ASSELIN crosslapper Type 380, entry 2m50, exit 3 m
– 3 FEHRER needlelooms, punching from the top, including :
1 NL 2000, width 2m70, 1 NL 2000/S, width 2m50, 1 NL 2000/S, width 2m50

AA10/121223/

Non-woven Line

Quantity: 1, Year 1986
including :
– 1 THIBEAU breaker card, Type CA 6, Model B5PP, width 2m50
With its hopper feeder (Servolap), Drum dia 1200 mm
– 1 ASSELIN crosslapper Model 360, entry width 2m50, delivery belt width 3 m
– 1 THIBEAU finishing card Type CA 6 Model 225PP, breast roller, drum dia. 1200mm
– 1 ASSELIN crosslapper, year 1991 Type PROFILE, entry 2m50, delivery conveyor 2m90
– 1 FEHRER needleloom Type NL 28/S, width 3 m, needling from the top
– 1 FEHRER NeedleloomType NL28/S, width 2m70, needling from the bottom

AA02/151123/

Complete Thermobonding Airlay Line

Completely rebuilt in 2008 with all new control gear
And touch screen operator panel
2.2 meter working width
Operating speed 15 feet per min

Comprising of:

4x WISE BLENDING HOPPERS
64 inches wide, 30 degree inclined lattice 60 inches long, Onto flat floor lattice 30 inch long to, Inclined spiked lattice and Electronic weigh pans.
With:

1x WISE BLENDING HOPPER FOR WASTE BACK FEEDING
64 inches wide, With top feeding condenser, Flat floor lattice 30 inch long to, Inclined spiked lattice and, Electronic weigh pan.
Onto
1x COLLECTION CONVEYOR
40 inches wide x 60 feet long, With smooth rubber apron belt.

1x RANDO TOOTH PICKER
40 inches working width
With:

1x RANDO FINE OPENER USED FOR ADDITIONAL OPENING IF REQUIRED
40 inches wide, With wire cylinder.

1x RANDO AIRLAY CARD
2.2 meter working width, Hopper Feed with Top Condenser, With two dust extraction fans.

1x TRANSFER LATTICE 84 INCHES WIDE
110 inches long

1x RANDO EDGE SLITTER
New in 2019, 2.4 meter working width, Adjustable circular blades, 18 inch dameter, With rubber belt apron 108 inch long.

1x RADIANT OVEN
Gas heated, 2 Zone, 84 inches working width, With Perforated transfer belt.

1x FREE STANDING TRANSFER TABLE
With wooden lattice belt, 84 inches working width, 110 inches long.

1x PW HOT MELT LAMINATOR
With preheated melting oven, Laminate extruders, 7 Hot melt solenoid heads, 84 inches working width.

1x VERTICAL TIME DELAY ACCUMULATOR
With 4 dancing rollers.

1x FINAL SLITTER WITH 3 ADJUSTABLE BLADES
84 inches working width, 12 inch diameter blades.

4x DUST COLLECTION BAGGING UNITS
Each with Buffalo suction fan, 6 x 2 bags 10 inch diameter x 12 feet long.

ADDITIONAL EQUIPMENT:

1x FEHRER PRE NEEDLE LOOM
Operating offline and mounted on wheels, Model NL6S, 220cm working width, Single board Downstroke, Double gearbox, With lattice feed table 40 inches long.

1x ADDITIONAL TRANSFER TABLE
Wooden smooth lattice apron, 84 inches working width, 30 degree incline, 12 feet long.

1x INFRA RED THERMOBONDING OVEN
84 inches working width, 24 feet long, 8 I.R heating elements top and bottom, 4 Exhaust fan.

1x R&S HYDRAULIC DIE CUTTING PRESS
Model FH.150, Table 60 inches wide, 6 inch stroke, 150 ton cutting pressure, With 4 meter through put belt.

1x ROACH INCLINED TRASH CONVEYOR
25 inches wide, With 8 inch high sides, 6 meters long.

1x BALEMASTER HORIZONTAL BALER
Model 471A, Manual wire ties, Bale 28-inch x 34-inch x 72-inch long.

1x EASTMAN AIR TABLE CUTTER
Model M9000, 72 inch working width, 3 meter table, With Computer.

1x MATHIS LAB DRIER
Model LTE-SM, 14 inches wide, 9 KW.

1x KRENZIER 44 CARRIER BRAIDER
Model SKZ 8-H , Year: 2015

1x YITAI 64 CARRIER BRAIDER
Model YIK64, Year: 2015

AA22/041123/

Oerlikon Spunbond/Meltblown Line

Year: 2020
Width: 1700mm

Complete meltblown line consisting of:

*Raw material supply
– Raw material storage system – 1 silo, approx. 150 t capacity.
– Central chips conveying system, max. conveying length: 12 m vertical / 18 m horizontal.
– Metering and mixing system, type: gravimetric / batch wise, components: 1 main + 3 additives, min. dosing amount for additives: 250 g/h, with 1 operating panel.

*Set of extrusion and spinning equipment
– Extruder system, throughput range: 40 – 150 kg/h PP (MFI 400 – 1.200), screw size: ø90 mm, cylinder heating: 5 zones / 58 kW, polymer temperature and pressure measurement.
– Polymer filter, bolt filter system, screen area: 2 x 72 cm², operation mode: continuous, semi-automatic.
– Polymer distribution pipeline, electrically heated, all parts coming into contact with the product are made out of stainless steel.

*Meltblown spinning beam consisting of:
– electrically heated meltblown die assembly, max. operating temperature (design): up to 300°C, heating power (total): up to 52 kW, die body (coat hanger), heaters plus temperature sensors for individual control loops, melt pressure and temperature sensors, air manifold (segmented): double-sided for heated process air, pressure measuring devices, spinning pump: 1 x 70 cm³/revolutions incl. drive system.
– 2 spin packs (one in operation and one in stand-by), for PP polymer, hole to hole width: 1.700 mm, holes per inch: 50 hpi with quick change feature.
– Double-sided quench box.
– Quench duct.
– Steel frame. The structure is laid out for accommodating extruder, polymer filter, spinning beam and manifold, quench boxes.

*Web Forming System
– Fabric forming table, multifunctional forming table, suction width: 1.850 mm, speed range: 4 – 80 m/min, forming wire with pin-seam, height adjustment via motor driven spindle system adjustable DCD: 150 – 600 mm, set of rollers for forming wire support, 3-zone vacuum box with upstream zone, forming zone and downstream zone, pedestal staircase, guiding system for forming wire, tensioning system for forming wire, forming wire drive system.
– Air suction systems, suction system for forming air consisting of channels between vacuum box and fan.

*Air Suction Fans
– Set of meltblown air suction fans, with drives and controls, 1 fan for upstream zone, 1 fan for forming zone, 1 fan for downstream zone.

*Quench Air System

– Secondary air system for quench air consisting of: air inlet zone with filter, air cooling zone (by chilled water) incl. condensate return, air heating zone (by electric heater), air pressure blower zone, quench air temperature: 15 – 40 °C.

*Chilled Water Unit
– chilled water circulation system incl. piping and pumps, galvanised steel chilled water tank, insulation for chilled water circulation system, circulating system for extruder cooling.

*Process Air System

– Process air compressor, air volume per beam: approx. 900 – 3.000 Nm³/h, pressure: 0,1 – 1,5 bar (g), sound enclosure, pressure and temperature sensor (analog output), electronic control unit, drives, air piping and bypass valve between compressor station, air heater and air manifold, insulation piping.

*Air Heater system
– Electrically heated air heater, pressure: 2 bar (g), temperature at exit side of heater: 160 – 350 °C.

*Electric Charge System
– Oerlikon Neumag – ecuTEC 1600 electrostatic charging unit, multifunctional for in-line charging of the web, needle electrodes (Tech-I), side frame, set of high voltage generators, safety covering.

*Winding System
– Mahlo online basis-weight and air-permeability measuring system.
– A. Celli in-line slitting winder, contact winder with coated drive drum, operation speed range 4 – 90 m/min, web width 1.600 – 2.200 mm, max. roll Ø 1.200 mm, max roll weight 630 kg, 4 winding shaft – dia 3 inch, 12 slitting knives (including edge trim) position manually adjustable. Consisting of: web threading by means of threading belt and air blowers, load cells for automatic tension control, bowed spreader roll, spool storage station, spool start-up system, two primary arms to transfer the spool from the loading position to the horizontal tracks, arms – supporting the spool during winding actuated by pneumatic cylinders, slitting section, driven by an independent motor, reel sustaining device, automatic roll doffing and cross cutting unit (with rotary blade), nip control, taper function, operator panel, crane without columns connected to the meltblown steel frame, simple V-shaped unloading table to receive the finished reel unloading table, shaft extractor system, crane yoke for its transfer back to the spool storage station, edge-trim suction, suitable for meltblown filter material 15 – 80 gsm, max trim width: 50 mm.

*Electrical system
– Siemens PLC and process control system, local operating panels, measuring sensors, safety limit switches, heating switch cabinets, drive switch cabinets incl. inverters, switch cabinets for auxiliary devices, measuring and control panel, emergency stop / fast stop devices.

*Auxiliaries
– Set of special tools for the extrusion equipment.
– Spinneret workshop consisting of: preheating oven, ultrasonic bath, spinneret microscope, vacuum pyrolysis oven, lifting pulley for spin pack handling, assembly table for mounting the spin pack.

AG47/201023E/RYI-RI/M/

Airlay Needling Line

Year: 2016, ww: 2.6 m
Consisting of:
2x Bematic Bemablow fine openers, Year: 2016, ww: 2.5 m
1x Bematic T-Max 350 airlay system, Year: 2016, ww: 2.6 m
1x TecTex PR50 pre-needle loom, with batt feeding system, Year: 2016, ww: 2.8 m, double board downstroke, stroke: 70 mm, 3 500 needles/m, 1 100 rpm, with unit to turn the material backwards into the loom for second needling and hence machine can work as a finishing needle loom.

AA10/110923E/PP-P/M/AP/

Laroche/IVF Absorbent Bandage/Pad Manufacturing Line

Year: 1985
Including:
1x LAROCHE cleaning and opening unit for bleached cotton with
1x Hopper feeder, feeding belt width 1m40 and length 4 m
1x Step cleaner, width 1m50, feeding:
1x LAROCHE Opener, 1 drum, width 1m50
1x LAROCHE opener with 2 cylinders, width 1m, fed by 1 chimney
1x LAROCHE lapper
1x IVF Machine Type PA, fed by 1 chimney.
1x Lapper IVF C10, feeding with Cotton or cotton and Fluff.

AA22/210823D/CYL-CI/F/AR/

Nonwoven Line

This lab/pilot needlepunch line is fully complete from fiber opening section to end of line winder for collecting the finished material. A very versatile Fehrer custom random velour needle loom is installed for the web bonding and there is also a flat belt laminator in-line for lamination capability. The installation is suitable for R&D divisions, Universities and research centers, training line and for commercial production of small volume, high value niche products.
Type: Laboratory line Width: 1000mm
Complete nonwoven lab line consisting of:
02 x Fiber Controls bale openers, ww: 910 mm, yoc: early 1980s, with mechanical weighpans
01 x Fiber Controls collecting belt, ww: 635 mm and 3 m long
01 x horizontal opener with hump magnet
01 x Trützschler reserve with hump magnet
01 x Trützschler transport fan from reserve to chutefeed
01 x backstand nonwoven scrim let-off, feeding undercard apron, ww: 1010 mm
01 x CMC EF-38-5 Evenfeed chutefeed
01 x Whitin rollertop card, ww: 1010 mm, yoc: 1980s, 50 mm dia feedroll, 6 workers/stripper sets on 3 independent drives; W1, W2+3, W4+W5+W6, workers 152 mm dia, strippers 76 mm dia, main swift 1270 mm dia, doffer 760 mm dia, condensor 152 mm dia, rotary comb take-off 152 mm dia. Allen Bradley VFD drives and controls, no PIVs.
01 x inclined apron, ww: 1200 mm
01 x Fehrer NL21 custom random velour needle loom, yoc: 2015, ww: 1200 mm, with extended brush apron – approximately 6,7 meters long, including also 120 brand new PA6-12 spare brushes, double boards, down stroke, quick-change stripper plates (one for each needle pattern), 2 different needle patterns (5000 n/lm K1 regular and 7500 n/lm GBB75 random), 4 needleboards of each pattern, 40 mm stroke, 2200 rpm, max linear speed 20 m/min.
01 x custom storage rack for needleboards
01 x Reliant Powerbond 160 custom flat belt laminator, yoc: 2015, ww: 1200 mm, top belt only, mounted over brush apron.
01 x Reliant crush cut slitter, yoc: 2015, ww: 1500 mm, with metal detector
01 x Reliant turret winder, yoc: 2015, ww: 1500 mm, doff on the fly.
01 x bag filter with blower

Line was in production until April 2023 – mainly running: PP and PE/PET bico in the 3-6 dpf range (that is what the card is clothed for). Running 3 dpf we got a nice 50 gsm web from the card (single doffer single condenser).
Status: stopped on mill floor

AA02/110823/

Laroche Feeder and Conveyor

1x LAROCHE HOPPER FEEDER:
Year: 2012, 1600 mm working width, Internal Horizontal rubber feed Apron 2600mm long, Inclined rubber pinned lattice, With Pinned knock back roller at top of lattice
And pinned take off roller on discharge side.

1x LAROCHE HORIZONTAL CONVEYOR:
Year: 2012, 1600 mm working width, With rubber sheet conveyor with, Engraved herringbone grip pattern, LAROCHE electronic Metal Detector, Conveyor Length 5100 mm
With LAROCHE Fluted evener roll in enclosed housing

1x LAROCHE EXEL OPENER:
Year: 2012
2000 mm working width
With Pinned beater

AF27/040823/AS/

Laroche Airlay With Blending Non Woven Line

3x bale opener, 1,5 mt width
2x fine opener
Airlay, 3 mt width

Dilo needle loom 11000 needles, 3,1 mt
Fleissner Oven, 15 mt, including with its original foam binding calendar plus cross slitter cutters.
Complete Line Build year 2007
Capacity.1000 to 1500kg/hour
Factory bought line new and is first owner, line is in production.
Fleissner oven has foam impregnation unit and calendar for different chemicals this is why its 15mt with its 5 burners. Its best of its kind with its strong original cutters and slitters.
Laroche Airlay has big capacity with 3mt width.
For better blending it has 2 excel units and 3 bale openers. There are magnets and metal detectors on line.
Dilo Needle Loom has spare parts like 2 more needle boards.
Hansa Mixer high quality for feeding foam impregnation unit can be added for extra amount.
Line can do thikness of 5mm to 100mm.
Line can do weight of 700 gram to 3000 gram per sq meter.

AB76/140623/AZ/

Spinnbau Carding with Temafa (fededing + mixing) and Malivatt, VTA Warper and Malimo

AB76/140623E/AYC-CC/F/AZ/

1) Temafa /Sinnbau/Malimo MALIVATT line for stitch bonded nonwovens consisting of:

Temafa: feeding unit, double mixer
Spinnbau carding machine 2.5 m width, Year: 1988
Vertical crosslapper
Metallic wire
Processing various fibers (shredded) and new fibers 3.3 dtex, 60mm
Weight after crosslapper 240g/m2
Manufacturer's capacity 160 kg/h (achieved in a different configuration)
Production: stitch bonded nonwoven ca. 240 g/m2
Malimo MALIVATT ww 2500 mm, gauge 7, Year: 1992
Batching unit

AB76/140623E/LI-L/F/AZ/

2) VTA sectional warper

Year: 1988, Type HE 500, ww. 2600 mm
For technical yarns, creel 250 points.

AB76/140623E/AI-A/F/AZ/

3) Malimo

Year: 1985, ww 1,5m, gauge 7

Status: machines in running condition.

NOTES:

The second Malivatt 1.5 m is a separate machine (not part of the line).
On this machine were produced fabrics/nets which then were coated with rubber (reinforced with rubber).

The carding machine is in very good condition. The wire on main cylinder, doffer was replaced in 2017 year. The carding fillets on workers / strippers were replaced on regular basis, depending on the needs.

Stitchbond machine Malivatt 2.5 m and Malimo1.5 m are in good technical condition; machines are fully equipped

Status: machines in running condition.===> machines were in production until May 30.2023.

Power supply 400V, 50Hz
Documentation, drawings, electrical schemes are available. The current owner is the first owner.

Payment terms: 30% down payment by bank transfer, balance before dismantling by bank transfer

There are also some original spare parts for Temafa and Spinnbau - wooden lattice, conveyor belt, wooden staves.

AG82/040523/

Complete Line For Needle Felt Production For Wipes

Year: 1991
Make: Spinnbau, Autefa, Dilo, Heuer, Santex
Type: C70, OD-II25

Year 1990 – 1991
Working width: 2.500 mm

Blending line
Working width: 1.500 mm
4x Bale opener with weighting pan
Mixing belt
Mixing opener
Carding willow

Carding machine with carding feeder
Make: Spinnbau
Working width: 2.500 mm
Y.O.C.: 1991

Crosslapper
Make: Autefa
Type: C70
Y.O.C.: 1991
In: 2.500 mm
Out: 2.500 mm

1. Needle loom
Make: Dilo
Type: Di-Loom OD-II 25
Y.O.C.: 1991
Needling: Double board down
Working width: 2.500 mm
With feeding system

2. Needle loom
Make: Heuer
Type: ROM 48 250 30 1200
Y.O.C.: 1990
Needling: Double board down
Working width: 2.5000 mm

Drum – Oven
Make: Santex
Type: Santatherm 1K/250 OEL
Y.O.C.: 1991
Working width: 2.500mm

Calender
Make: Santex
Working width: 2.500mm
2x cooling and 2x heating bowls

End of line
Make: Schirp
Y.O.C.: 1991
Working width: 2.500 mm
Consist of:
Accumulator
9x length cut
1x crosscut
Winder
Edge trim opener, Temafa

Complete line with control system
Complete with cables and ductwork

AB52/160423/

NON WOVEN Line :

Spunlace / Jetlace available subject to prior sale
(machines could be eventually sold separatelly) :
1 Spunlace / Jetlace / hydroentanglement lines LAROCHE / THIBEAU / ASSELIN / ICBT / FLEISSNER
Year Of Manufacturing : 2000
Opening
Brand : LAROCHE
Consisting of
-Four(4) Weighing feeders 1.600mm with 3.90m long belt conveyor.
-One(1) Blending conveyor 13.83m long with two(2)way running.
-Five(5) Pressure rollers.
-One(1) Horizontal opener 1.000mm width.
-One(1) SAF Air-fiber separator for card waste.
-Four(4) Delivery blower fan VT540TR
-Two(2) Blending boxes SM2.500 x 10
-One(1) Vertical opener 1.500mm width.
-Eight(8)Auto fiber diverters flap
-Two(2) Metal detector with bagging device.
-One(Electronic control panel.
-One(1) PC with graphic display.

Carding
Brand : Thibeau
Consistig of
-One(1) Intermediate Storage box type TMS in 1.25m width
-One(1) Thibeau Card Chute Feed type TCF 3.0m width
-One(1) Card Infeed Auto leveler type ACE 3.0m width.
-One(1) Card CA type R35PPLL 3.0m width.

Lapper
Brand : Asselin
-One(1) “PPOFILE” Cross-Lapper with patented Shore Web Path
*Width of card 3.0m
*Width of floor apron 4.5m
-One(1) 15Cylinder Drafting Machine type ISOWEB 4.5m.
-One(1) Operating console
-One(1) Electrical control Cabinet.

Water Entanglement Machine / Perfojet
Brand : ICBT PERFOJET
-One(1) SPUNLACE LINE type JETLACE 2000 3.5m
*Multi side entanglement 3 Sides
*Injectors 6
*Entanglement cylinders 3
*Finishing Conveyor 1
*Pre extraction box before dryer High vacuum
*Operating console 1
March 10th
*Electrical Cabinet 1
*High pressure system 6 Uraca KD724 pumps
*Water filtration system 3 Sand filter
*Water filtration system 2 Band filter

Dryer
Brand : FLEISSNER
– One(1) Drum Dryer type T6464
*2/1400mmdia – 3.5m vertical extraction
*Gas heating
*U-Profile drum system
*Spring tensioned wire system
*Electrical control cabinet

Winder
Brand : BASTIAN WICKER TECHNIK GmbH
-One(1) Full Automatic In-line Cutting Winder type BWT 206.
*17 Number of webs cuts max.
*Operating console.
*Electrical control cabinet

AG47/240323E/APPI-PI/M/

Spunlace Line

Year: 1999, ww: 3 m
Consisting of:
4 Laroche bale openers, ww: 1.6 m
1 Laroche horizontal opener, ww: 1 m
2 Laroche blending boxes
1 Laroche fine opener, ww: 1.5 m
1 Thibeau double doffer card, ww: 3 m
1 ICBT Perfojet Jetlace 2000 spunlace system, ww: 3.5 m, 2 cylinders, 6 injectors
1 Fleissner drum oven, ww: 3.5 m
1 Bastian cutting winder unit: 3.5 m
50-200 gr/m2
900 kg/h

AF14/020223/

Non-Woven Line

3000 mm, Card, Cross lapper, Maliwatt loom.

AA22/030223/

Hergeth/Ramisch/Edelmann Thermobond line

Year: 1990-1995
Width: 4000mm
Complete installation for production of carded thermobonded nonwovens, with high CD stretch.
The main applications for these product lines were elastic back ears/side panels – used in the production of baby-diapers and adult-inco products.
Other products such as specialty top-sheet material (fem-hy products) and other hygiene related applications (medical wipes, head covers) could also be produced.
The standard GSM range for the lines were 16-40 gsm, based on PP fiber, typically 2.2 dtex, 40-50 mm length.

consisting of:
01 Temafa hopper feeder, year: 1990, ww: 1500 mm, 6000 mm inclined spike belt
01 Hergeth MTO-S fine opener, ww: 1250 mm, year: 1995
01 Hergeth FS/5 reserve, year: 1990
01 Hergeth MC/W chutefeed, year: 1990, ww: 3500 mm
01 Hergeth cards, year: 1990, ww: 3500 mm, breast with workers/strippers, main swift with 4 workers/strippers, exit in double doffer with randomizing cylinders.
01 Temafa hopper feeder, year: 1990, ww: 1500 mm, 6000 mm inclined spike belt
01 Hergeth MTO-S fine opener, ww: 1250 mm, year: 1995
01 Hergeth FS/5 reserve, year: 1990
01 Hergeth MC/W chutefeed, year: 1990, ww: 3500 mm
01 Hergeth cards, year: 1990, ww: 3500 mm, breast with workers/strippers, main swift with 4 workers/strippers, exit in double doffer with randomizing cylinders.
01 Erko banana spreader, ww: 4500, year: 2006
01 Ramisch Kleinewefers calender, year: 1990, ww: 4700 mm, 2 cylinders, with two cooling cylinders, max. temperature 240°C +/- 1°C, max. pres. 150 N/mm, incl. Aura heating system
01 ISRA Vision inspection unit
01 Edelmann inline slitter and winder, ww: 4100 mm, with Dienes knife section with 45 knives.
Capacity: between 680 and 1000 kg/hr depending on speed, fiber quality and end product.
Maximum speed: 130 m/min, of course depending on quality demand of the product.