AA22/060924/
Trutzschler Fiber Prep. Equip.
Quantity: 1, Year: 1995, Width: 1200mm
4x Trützschler PWSE weighing towers, with mechanical weight feeders, fed by condensor
1x collection belt
2x Trützschler FM tuftblenders (one on each end of the conveyor belt)
1x magnet trap + 01 x TV425 fan and including Trützschler WC weightcommander.
AA22/060924/
Trutzschler Through-Air Dryer
Quantity: 1, Year: 2019, Type: TWD-OD, Width: 3600mm, Omega type dryer, single drum – dia 1895 mm. For spunlace PP, PES and CV nonwovens. Natural gas heated, installed heating capacity 1000 kW (860.000 kcal/hr). Gas supply pressure 50-200 mbar. Max drying temp 200 deg. C. Operational speed: 100m/min (depending on material) , Siemens ET200 SP with processor S7-1500 automation system.
AA22/060924/
Stork Coating Unit
Quantity: 1, Year: 1999, Type: CT-IV, Width: 2200mm, Roller width 2400 mm, speed 4-80 m/min, repeat size 64/91,4 cm, effective air pressure 6-10 bar. Suitable for a variety of rotary screen-printing applications for nonwoven, paper, glass fiber or textile materials.
AA22/060924/
Ontec Winding and Slitting Line
Quantity: 1
Year: 2020
Width: 2100mm
The re-rolling machine is designed exclusively for wrapping and cutting flat structures made of nonwoven and PE-foil. The nonwoven is conveyed through the system from an unwinding device. After unwinding, the goods run through a take-off unit with a dancer control. In the fabric winder, the goods are cut into strips before they are rolled up. After winding, the goods can be removed from the system with a lifting device.
The re-rolling machine has a modular structure for each station. The basic components are as follows:
Unwinder with edge control unit
Draw unit with linear dancer
Walking bridge
Rewinder with longitudinal cutter located on the infeed frame with 13 knife units that can be adjusted laterally.
Max working speed 80m/min, for materials up to 4 mm thickness and 400 gsm, minimum slitting width is 20 mm.
AA22/060924/
Testa Winding and Slitting Line
Quantity: 1, Year: 1999, Type: 111 ST EK2, Width: 2600mm.
Ingoing roll width minimum 800 and maximum 2600 mm, two slitting knives for edge trim (or different cuts) installed. Slit dia of finished rolls – 300 to 800 mm, max 80 kg/each, speed: 150 m/min, with fully automatic roll wrapping and cutting as well as thermal splicing. Fully controlled by Siemens S7-1200 PLC and HMI user friendly operation interface (Spanish/English).
Line is in good condition and very well maintained.
AA22/060924/
Reisky & Schlese Slitter
Quantity: 1, Year: 2014, Width: 3000mm, Consisting of 5 knives, adjustable to min 400 mm and max 3020 mm. Running “standard” wadding as well as compressed products 160 kg/m3. Cooling system for the knives by nozzles spraying water fog.
AG82/300724/AN/
Laboratory Carding Line
Details:
Make: Befamatex, Year: 1993, Type: CU070, Condition: very good / rarely used
Consisting of:
Pre-Opener / Carding Willow, Type: AB 3 A, Working width: 600 mm, Feeding Chute
Carding machine, Working width: 700 mm
Roller feeding: 2x D:45mm
Pre-Cylinder: Type 2BK, D: 400 mm, 2x Worker D: 123 mm , 2x Stripper D: 68 mm, Transfer roller: D: 270 mm
Main Cylinder: Type 2BK/700, D: 500 mm , 3x Worker D: 23 mm
3x Stripper D: 68 mm, Volant; D: 152 mm, Doffer: D: 500 mm / with Fly-Comb
Cross lapper, Type JX07, Inlet 700 mm, Exit 1000 mm
Incl. Electrical Control System
AG47/190724E/AT-C/M/
Stummer Blending Box
Quantity: 1, Year: 2011, length: 10.9 m, height: 3.6 m, width: 4.2 m, with bin emptier.
AG47/190724E/AT-C/M/
Temafa Blending Box
Quantity: 1, Year: 1988, length: 12.7 m, height: 5.8 m, width: 4.4 m, with 1 bin emptier.
AG47/260424E/ASC-AC/M/
Bematic T-Max 350 Airlay System
Quantity: 1, Year: 2016, ww: 2.6 m, With 2 Bematic Bemablow fine openers, year: 2016, ww: 2.5 m.
AA22/130424E/PO-O/F/AQ/
Fleissner Through-Air Dryer
Quantity: 1, Year: 1998, Type: 8/1414-2500 , Width: 2500mm
8-section perforated drum dryer, drum dia – 1414 mm, direct gas heating, installed heating capacity 1600 kW, drying temperature 120 – 160 deg. C. (220 deg C. possible without PES-sieves), including a CO2 fire extinguishing system.
AG47/120424/
Trutzschler Web Drafter
Quantity: 1, Year: 2011, Make: Trutzschler – 4 Trios, Working width: 3.600 mm
AG82/120424/
Trutzschler/Temafa/Hergeth/Autefa/Klieverik Airlay Line
Year: approx. 1996
Materials: synthetic & recycled fiber
Weight: approx. 35-500 g/m²
Working width: 2.600 mm
Consisting of:
– Blending line Trutzschler 3 components, each with weighing pan
– Blending opener, Trutzschler
– Disk opener, Temafa
– Chute feed, Trützschler with condenser
– Micro tuft opener (MTO) Hergeth
– Moisturing unit
– Feeding unit with traveling condenser
– Weighing unit, Kugla
– Airlay unit V21, Autefa
– Airlay unit K12, Autefa
– Calender, Klieverik
– Winder with edge trimming
– Including control system / electrical cabinets
AG82/120424/
Trutzschler SPUNLACE LINE
Quantity: 1
Year: 2007
Products:
Materials: PES, Viscose, ….
Weights: 35 – 500 g/m²
Final width: 1.800 – 3.500 mm
Water preparation:
Filtering systems
4 high pressure pumps
2 Vacuum pumps
Production machines:
2x Blending and storage box
2x Fine opener
2x Dosing unit
1x Chute feed
1x Weighing scale
1x Carding machine, 4.000 mm
1x Cross lapper, 4.000 x 5.500 mm
1x Spunlace unit, 3.800 mm
2x Dryer / Oven
AG82/040324/
New Dilo Exccentric unit
The Unit has 60 mm stroke and is brand new.
It´s prepared for central lubrication system.
The eccentric unit is originally packed.
AG32/140224E/LL-L/F/AN/
KUSTERS Foulard + HANSA Mixer Junior
Quantity: 1
Year: : 1983 (Foulard), 1985 (Mixer)
type: 222-50-1800 (Foulard)
Junior 1K-5/L (Mixer)
working width: 1.800mm (Foulard)
dimension mixer: length: 1.800mm
height: 1.400mm
depth: 850mm
technical data: output mixer: 80–400kg wet foam/h
foam density: 100–500g/l
rotation: 1.500/min.
Stainless steel tank with mixer
Infrared field 2x 10KW (YOC: 2015)
Control cabinet with Siemens touch screen
Engine overhauled; winding machine; 2 electr.
heating ramps; mechanical and electrical modification
AG47/150923D/OI-L/M/
Temafa Mixmaster Blending Boxes
Quantity: 2, Year:1993, length: 7 m, Width: 3 m, Height: 5.1 m, With 2 bin emptiers.
AA22/060923E/RT-Y/M/BR/
Santex Oven Stenter
Quantity: 1, Year: 1996, Model: Santatherm, Width: 2500 mm.
Single burner – gas heated, cooling zone, Glass fiber double compression belt, production capacity 100 – 4000 gsm, Modified so that it’s possible to compact 4000 gsm to 25 mm height. Inlet height 5-100 mm.
AA22/280823/
Complete Production Line for Bleached Cotton
Year: 1986-2013
For when absorbency, whiteness and purity are desired, cotton or other natural fibers can be scoured and bleached. Bleached cotton finds a wide range of end uses, such as medical and cosmetic swabs and in feminine hygiene and other absorbent hygiene products. This specific bleaching plant utilize one of the most common methods of cotton bleaching that is safe and eco-friendly. This method combines Hydrogen peroxide and Sodium hydroxide which requires less water and there is no need for souring after bleaching.
Complete cotton fiber bleaching line with a capacity of approximately 10 tons/day from opening of natural cotton in bales to compression of the bleached fiber also in bales. Preventive maintenance and cleaning is performed on a weekly basis.
The line is fully automatic (in house and Siemens S7-300) and employees have basically a monitoring role when line is running except for lifting the cake formed cotton to and from the bleaching vessels.
The unit consist in general of;
Fiber opening:
1x Hergeth GMP fiber opener, yoc: 2009 for 16 bales
1x heavy and foreign particles trap, yoc: 2009
1x JOSSI MD-21 fire and metal trap control, yoc: 2004
1x Hergeth silo for fiber and dust removal, yoc: 2009
1x Trützschler DX-385 Deduster, yoc: 1995
Capacity: maximum 2000 kg/hr
Bleaching process:
2x stamping presses (one SME from 2007 and one Autefa from 1986 both fed with Trützschler condensers. Spray water is added in the process.
2x bleaching vessels each containing 3 cakes for each batch, along with separate peroxide tanks/system (see sketch) and water tanks for rinsing. A separate fully automatic chemical kitchen is integrated in the process in house made 2005.
While 2 baskets are in bleaching process, 2 baskets are under loading. Balanced process.
2x Mühlmann centrifuges from 2013 each with max speed of 700 rpm
The whole process with cakes is served by an overhead movable crane make Demag DR-com rope hoist is from 2012, the traverse/carrier is from 1984.1.
1x Temafa model 360 wet opener with feeder, yoc: 1998
Drying and baling process:
1x Fleissner T6413 cylinder drier, yoc: 1998 with 6 drums drying material app. 40% moisture down to average 6% moisture. Steam heated dryer (boiler not included) with a power consumption of 651 kW/hr. At exit is a built-in moisture control measuring moisture on band as well as a metal detector also built in on the transport band.
1x Autefa 280.400 semi-automatic bale press, yoc: 1999. Pressed bales measure 1370 x 640 mm and weight is 180–220 kg/bale.
Handling of effluent water for the full process (see drawing).
The actual bleaching process heat (50-120 deg. C) and the cooling is NOT included in the scope. However, we can through layout show what is needed for this.
Rinsing:
Rinsing first round, 85 deg. C from rinse water tank
Rinsing 2 recycled water 50 deg. C from tank 700
Rinsing 3 water 80 deg. C from tank 300
Rinsing 4 water 50 deg. C from tank 400
Handling of chemical for the bleaching process
Fully automatic chemical process built in 2016 with Siemens S7 automation in house engineered. All installed in one room (see drawing)
Still on mill floor (but stopped).
AA22/280823/
Bonino Web Forming Line
Year: 2006
One complete installation for preparation of sliver for production of tampons including Bonino preparatory equipment and Luwa humidification and filtration unit for the fiber preparation.
Consisting of:
2 x Bonino AB88 bale-openers
1 x Bonino MX6 mixer
1 x Bonino AP50 fine opener
2 x Bonino CC150/70B carding machines
Complete with Luwa humidification and filtration unit for the fiber preparation.
Still on mill floor (but stopped).
AG47/040823E/OA.L-T.L/M/
Fleissner Drum Oven
Quantity: 1, Year: 1983, with padder, ww: 4.15 m, 2 drums