BCF Carpet Yarn Plant

Extrusion and Spinning
Line BCF4:

1x NEUMAG BCF Spinning Line
Model S.5
PP, PES & PA6 Polymers
Production Capacity 150 to 200 tine per month
Year 2006
3 Positions
3 ends per position
9 Thread lines
120 / 330 filaments per thread
Modular Steel Frame Construction

Comprising of:
1 Neumag Extruder
Model 15E1030D
Type E10
150 mm Screw diameter
4500 mm Screw length
Running nylon PA.66
Suitable for PES, PP also
Doteco Gravimetric 3 color polymer dosing
Single Spin Beam with 3 Position
Spinerettes with 120 or 330 holes
Rectangular Spinnerets with 120 or 330 holes
Filament Cross Section Trilobal
Drawing and BCP system

Each position Consisting of:
1 pinch Points
1 Cold Draw Godet
2 Hot Texturing Godets with Tension roller
1 Crimper set drum 16-inch diameter
2 Heated Setting Godet Rolls
1 Therm Boiler for heat setting
Take up Winders
3 OERLIKON-NEUMAG HIGH PRODUCTION TAKE UP WINDERS
Model WiTras
3-ends per winder
70 mm Chuck diameter
1000 mm Total Chuck Length
10-inch traverse
Winding speed 3600 meter per min
Bi-Rotor (Spindle)
Continuous winding
Automatic Doffing
Automatic Empty tube Transfer
Double Motor
With Drive Control

Line BCF.5 – Steel framework with BCF6 combined:

1x RIETER / SWISSTEX BCF SPINNING LINE
Model M40
PP, MFI 20-25 Polymer
PES (IV0.,78-0.82 dl/g) Polymer &
PA6 Nylon 6 Polymers
Production Capacity 135 to 180 tine per month
Year 2007
Single Position
4 ends per position
4 Thread lines
120 / 330 filaments per thread
Modular Steel Frame Construction BCF5 & BCF6

Comprising of:
1 Rieter Extruder
75 mm Screw diameter x 30 (L/D Ratio)
Running nylon PA.6
Suitable for PES, 50 – 170k g/hr
PP 45 – 160 kg/hr
Doteco Gravimetric 3 color polymer dosing
Single Spin Beam & Spin Pump with 1 Position
Rectangular Spinnerets with 120 or 330 holes
Filament Cross Section Trilobal
Quench Cabinet
1255mm wide x 1730mm
Drawing and BCF system
1 pinch Point
1 Cold Draw Godet
2 Hot Texturing Godets with Tension roller
Texturing Jets V4/061 HPc
1 Crimper set drum 16-inch diameter
2 Heated Setting Godet Rolls
Take up Winder
2 Rieter High Production Take up winder
Model FW12
2-ends per winder
73 mm Chuck diameter
600mm Total Chuck Length
10-inch traverse (254mm)
Max Package Diameter 300mm
Winding speed 3600 meter per min
Bi-Rotor (Spindle)
Continuous winding
Automatic Doffing
Automatic Empty tube Transfer
Double Motor
With Drive Control

Line BCF.6 – Steel framework with BCF5 combined:

1x TRUETZSCHLER / SWISSTEX BCF SPINNING LINE
Model M40
PP, MFI 20-25 Polymer
PES (IV0.,78-0.82 dl/g) Polymer &
PA6 Nylon 6 Polymers
Production Capacity 135 to 180 tine per month
Year 2017
Single Position
4 ends per position
4 Thread lines
120 / 330 filaments per thread
Modular Steel Frame Construction BCF5 & BCF6

Comprising of:
1 Truetzschler / SwissTex Extruder
75 mm Screw diameter x 30 (L/D Ratio)
Running nylon PA.6
Suitable for PES, 50 – 170k g/hr
PP 45 – 160 kg/hr
Doteco Gravimetric 3 color polymer dosing
Single Spin Beam & Spin Pump with 1 Position
Rectangular Spinnerets with 120 or 330 holes
Filament Cross Section Trilobal
Quench Cabinet
1255mm wide x 1730mm
Drawing and BCF system
1 pinch Point
1 Cold Draw Godet
2 Hot Texturing Godets with Tension roller
Texturing Jets V4/061 HPc
1 Crimper set drum 16-inch diameter
2 Heated Setting Godet Rolls
Take up Winder
2 Truetzschler / SwissTex High Production Take up winder
Model FW12
2-ends per winder
73 mm Chuck diameter
600mm Total Chuck Length
10-inch traverse (254mm)
Max Package Diameter 300mm
Winding speed 3600 meter per min
Bi-Rotor (Spindle)
Continuous winding
Automatic Doffing
Automatic Empty tube Transfer
Double Motor
With Drive Control

Pilot – Laboratory Line:

1x SPINBOY Pilot Line
For Color Development and Quality Control
Year:2007
Single Position
Extruder 25mm diameter with L/d Ratio :30
MicroProcessor controlled pressure Regulator
Gear Driven Spin Pump
Spin Head with electrically heated and computer controlled
Air Quench
2 Hot Draw Rolls
2 Cold Draw Rolls
Digital Indicators
Three Dimensional Hot air Textuising
Precision Cross Winder
250mm Traverse for standard tubes 73-75mm diameter
Speed 400 to 1200 meters per min
Automatic speed tension control
By electronic dancing roller

Masterbatch:

1x MASTERBATCH PREPARATION PLANT
By Berlin USA
Year 1992
With Chip Weighing system and 3 Extruders

Accessories:

2x Raw Material Chip Silos

1x PES CHIP CRYSTALISER
With Chip Drier
Power Panels
Water Chillers
Air Compressors
Dow Therm Boilers

Cablers:

1x SAURER VOLKMANN CARPET CABLER
Type 05-O-C-F
Series 8.02
Year:2018
144 spindles
Cable Creel
Air Treading
Rip cord cable stop
Tube Take-Up 10 inch
S and Z Twist
2 position Cable Creel with Pull-Down Loading
495 mm Spindle Gauge

1x VOLKMANN CARPER CABLER
Type 05-O-C
Design Type 8.02
Year:2010
104 spindles
Cable Creel
Air Treading
Rip cord cable stop
Tube Take-Up 10 inch
S and Z Twist
2 position Cable Creel with Pull-Down Loading
495 mm Spindle Gauge

4x RIETER ICBT CARPET CABLERS
Model CD 510
Year:2010
120 spindles
Cable Creel
Air Treading
Rip cord cable stop
Tube Take-Up __ mm Tube Length
S and Z Twist
10 inch Cone Take up
2 position Cable Creel with Pull-Down Loading
500 mm Spindle Gauge

3x RIETER ICBT CARPET CABLERS
Model CD 510
Year:2017
72 spindles
Cable Creel
Air Treading
Rip cord cable stop
Tube Take-Up __ mm Tube Length
S and Z Twist
10 inch Cone Take up
2 position Cable Creel with Pull-Down Loading
500 mm Spindle Gauge

Heat Setting:

1x SUPERBA HEAT SETTING LINE
Model TVP2S
Year:1992 - 2016
36 end Creel
Superba Friseur Texturing Unit
Model MF4
Superba Fixing
Superba Steaming Tunnel 12 meter
Superba Accumulator
Gilbos Take up winders
36 ends
10-inch traverse
Auto Doffing

1x SUPERBA HEAT SETTING LINE
Model TVP2S
Year:1995-2017
36/42 end Creel
Superba Friseur Texturing Unit
Model MF4
Superba Fixing
Superba Steaming Tunnel 12 meter
Superba Accumulator
Gilbos Take up winders
42 ends
10-inch traverse
Auto Doffing

1x POWER HEAT ATMOSPHERIC HEAT SETTING UNIT
Year:2007
48 ends creel
6 Setting Tunnels
Frieze Texturing / Bulking heads
Accumulators
Gilbos Take up winder
Year: 2007
48 position
10 inch traverse
Automatic doffing
3 tier x 16 ends