AE02/081123/BY/
Andritz La Roche Tearing Line
Year: 2021 – NEW / never used / not installed
Mod. Exel 2000 / 1 cutting and storage unit, 1 blending box, 2 picker units, 5 tearing units, bale press, many spare parts.
line was delivered only this year in April (and ordered in 2021)
List of equipment:
16.2. Scoop of supply
ONE TEARING UNIT
16.2.1 ONE CUTTING AND STORAGE UNIT
Qty Description
1 ONE (1) LONG FEEDING CONVEYOR IN 0.5 M WORKING WIDTH
1 ONE (1) GUILLOTINE CUTTER TYPE CT60N with long feeding conveyor to permit later on
to put a ROBOT instead of the long feeding conveyor mentioned above and also with
dedicated feeding conveyor to be able to put later on a Alutron Metal detector on this
conveyor
1 ONE (1) TRANSFER CONVEYOR type CO25
1 ONE (1) GUILLOTINE CUTTER TYPE N60 with classical feeding conveyor
1 ONE (1) CONVEYOR WITH HEAVY PARTICLES TRAP
1 ONE DELIVERY FAN VT560TRD
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE OILING SYSTEM IN ROTARY TRUNK with 1000 litres tank
1 ELECTRICAL EQUIPMENT for pos 16.2.1
16.2.2 ONE BLENDING BOX
Qty Description
1 ONE INPUT FAN VT560TRD
1 ONE BLENDING BOX TYPE SM 3900/20 with dedusting fan VT450
(up to about 230 m3 of raw material and for storage and blending of raw material capacity
up to 10T)
16.2.3 ONE "EXEL 2000"/2 PICKER UNIT
Qty Description
1 ONE INPUT FAN VT560TR
1 ONE CONDENSER TYPE FC1400 WITH DEDUSTING FAN VT450
1 ONE BALE BRAKER TYPE OBT 2000 WITH DELIVERY CHUTTE FEED
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE DELIVERY CHUTTE FEED WITH 2 DELIVERY ROLLERS
1 ONE "EXEL 2000"/2- WASTE PICKER UNIT WITH 2 OPENING AND SORTING UNITS AND
ONE CONDENSING SECTION WITH ONE COLLECTING AND LATTERAL CONVEYORS
FOR UNOPENED BITS
1 ONE CLEANING UNIT FOR UNOPENED BITS WITh 2 FANS TYPE VT 360 AND ONE
CYCLONE
1 ONE DELIVERY FAN VT560TRD
16.2.4 ONE "EXEL 2000"/5 TEARING UNIT
Qty Description
1 ONE INPUT FAN VT560TR
1 ONE CONDENSER TYPE FC1400 WITH DEDUSTING FAN VT450
1 ONE BALE BRAKER TYPE OBT 2000 WITH DELIVERY CHUTTE FEED
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 ONE DELIVERY CHUTTE FEED WITH 2 DELIVERY ROLLERS
1 ONE "EXEL 2000"/5- WASTE PICKER UNIT WITH 5 OPENING AND SORTING UNITS AND
4 CONDENSING SECTION WITH ONE COLLECTING AND LATTERAL CONVEYORS FOR
UNOPENED BITS
1 ONE CLEANING UNIT FOR UNOPENED BITS WITh 2 FANS TYPE VT 360 AND ONE
CYCLONE
1 ONE INTEGRATED SHARPENER FOR THE PINS ON OPENING CYLINDERS
1 ONE DELIVERY FAN VT560TRD
16.2.5 ONE ELECTRICAL CONTROL PANEL
Qty Description
1 ELECTRICAL CONTROL PANEL for the above equipment mentionned in pos
16.2.2.+16.2.3+16.2.4 with inverters for EXEL 2m picker unit and EXEL 2m tearing unit:
With 7 x 75 kw AC Inverters + all AC inverters for all fans type (VT560, VT450, VT360)
PLC and Touche screen from Siemens
16.2.6 VERTICAL BALING PRESS
Qty Description
1 ONE CONDENSER TYPE FC 1400 WITH DEDUSTING FAN VT450
1 BALING PRESS NEW GENERATION TYPE DB 100/6 –
with manual packing and tying with automatic ejection of the bales, including
• Box dimension: 72 x 114 x 110 cm
• Ram Cylinder.
• Pressing Force: 100 Tons.
• Hydraulic power unit.
• Oil tank & pump.
• The press has 6 bales/hour capacity.(bale up to about 250-280 kg/bale)
• The bale will be tied by 8 polyster straps or steel wires manually.
• 4 meter automatic conveyor.
• Air-oil cooler is included.
• Platform included
• weighing unit
• One printer
• Safety barriers
• Electrical Cabinet
16.2.7 FILTRATION
Qty Description
1 AUTOMATIC FILTRATION – including:
Capacity : up to 90 000 m3/h
• pre-filter with suction nozzle
• finishing drum filter with suction nozzles
• cyclone for heavy dust
• cyclone system for fine dust
• blower for heavy dust
• blower for fine dust
• internal pipings
• electrical equipment
16.2.8 ADDITIONAL EQUIPMENTS: SPARE PARTS, SPARE OPENING CYLINDERS,...
Qty Description
1 ONE (1) SET OF EMERGENCY SPARE PARTS
(For a value of FCA ANDRITZ Laroche Plants in France € 35 400 )
1 ALL LAYOUT AND ASSEMBLING DRAWINGS FOR ONE (1) SET OF PIPES FOR 550 m
long pipes for this line according to customer’s Building but without the pipes
1 ONE (1) SPARK DETECTOR FROM TEARING MACHINE TO BALE PRESS WITH
EXTINGUISHER
1 ONE (1) ALUTRON METAL DETECTOR FOR THE GUILLOTINE CUTTER TYPE CT60N
1 ONE (1) PNEUMATIC BYPASS AT THE OUTPUT OF THE THIRD OPENING CYLINDER OF
THE EXEL TEARING UNIT
(in order to by-pass the 2 last Opening cylinders, with extra delivery trunck, higher
supports for the EXEL tearing line and extra electrical equipment)
1 TWO (2) SPARE EXEL OPENING CYLINDERS IN 2M WIDTH
with bearing and set of pins lags already monted.
(in order to get maximum capacity for nonwoven applications)
1 ONE (1) OILING SYSTEM IN PIPES with 500 litres tank AND SIX (6) BY-PASS TYPE DFL
for piping Dia. 300 mm
For spinning application, with the simple blending box (refer Pos.16.2.2) after the EXEL
2000/2 Picker (refer Pos. 16.2.3)
16.3 Technical Data AND TECHNICAL DOCUMENTATION
16.3.1 TECHNICAL DATA
- Execution corresponding to the following provisions:
- "Machinery Directive" 2006/42/CE