Full description of no-woven plant:
– Fiber suction system that goes directly to the fiber opening device brand Dell’ Orco and Villani.
Usually, it’s able to process 25 quintals of blended in about 2.5 hours
– Lubrication system entirely in stainless steel, with air pump and air / oil nebulization system and renewed electrical panel.
– No. 2 preparation chambers, with automatic diverters / exchangers, both OMMI brand. One chamber average is enough to supply material for about 1-2 days (with fine products they easily can supply material for 2 days each chamber).
The chambers can be used also for some blended fibers effects, like mélange
NB: the days of duration refer to an 8-hour shift
– Pneumatic transport system of fibers from the chambers to the carding line.
– Fiber feeding device for the carding machine, where the fibers arrive from preparation.
Equipped with a fiber suction device for sampling, to work without going through preparation.
Adjustable speed, has 2 photocells for filling (one of the two is safety)
– No. 2 Bonino cards, with a 2-meter diameter drum, 8 couples of cylinders each (therefore 16 cylinders per drum), useful working width 2,800 mm
Inlet compactor and compactor before the second carding machine, with scale (equipped with no. 4 load cells) to manage the speed based on weight.
Spare fillet for the first card
Edge recovery at the exit from the second carding machine, where the fiber ribbon is cut to make it uniform.
– Cross lapper, maximum speed around 60/70 meters/minute, maximum working width 4 meters. PVC tapes with button, 3 inverter motors and air clutch for reversal. Variable speeds.
– MALIMO MALIVLIES loom, current gauge 18, (works on average with gauges from 14 to 22)
Edge recovery at the exit of the loom
– MALIMO MALIWAT loom, with heated bars to be able to go faster. Current average speed 1200/1300 beat/minute, Current gauge 14 (works on average with gauges from 7 to 22)
– Oil cooling system.
– Cutter is available for both looms.

Average speed 100/120 about linear meters / hour, with delivery working width 3600 mm.
Machinery is used for practically everything kind of fiber: polyester, viscose, cotton, natural fibers, etc. currently used for titles between 3 and 15 deniers, with fibers up to 100 mm long.
This plant can be put in line with quilting machine.

YEAR 2014
WORKING WIDTH 2400 MM
ROLLER WIDTH 2600 MM
MEDIUM: PHENOLIC RESIN, EPOXY OR PP-POWDER UP TO 500µ
ENDPRODUCT: INSULATION MATERIAL

Consisting of:
1x SCHOTT & MEISSNER TYPE VAPCON® HT- STEAM OVEN
with Steam Generator and Water treatment
450 kW Burner incl. chimney
Steam Heating Section 3m
Transport System with Cleaning station
Steam heated top plates.
Steam Generator approx. 400 kW, 12 bar
Speed 1…20 m/min.
Temperature 180 deg C
Belt Type Stainless Steel rod mesh belt
Belt Cleaning by combined brush roller, over rails adjustable
Incl. spike roller (to break up the dirt on the rod mesh belt)
All drives are frequency controlled

1x SCHOTT & MEISSNER TYPE TOPCON®MAP DOUBLE BELT DRYER
for drying residual moisture after the steam oven

1 x 2m TOPCON®MAP Heating Section
Direct heated by gas blower burner, circulating air blower with
capacity 15.000 m³/h

1 x Exhaust fan with Capacity 6000 m³/h
Conveying system incl. belt guiding system and belt tensioning
TOPCON®MAP for suction treatment or spraying (can be changed)
TOPCON®MAP heating zone 1 level suction dryer
Incl. housing
Direct heated air burner 150 kW
Max. Temperature 200 deg C
Transport system with two free-running conveyor belts
Top Band – wide spiral belt
Lower Belt – wide spiral belt
All drives are frequency controlled

1x EMDE BIG-BAG POWDER CONVEYING STATION
Powder conveying device for powder spreading unit incl. distribution
unit in the spreading hopper of the powder spreader
dust -free big bag emptying station

1x SCHOTT & MEISSNER POWDER SCATTER
Material Hopper with spreading roller unit
Incl. quick change unit
Oscillating brushing unit
Closed design
Servo Drive for spreading roller
Spreading material: phenolic resin, epoxy of PP-Powder up to 500µ
Spreading Roller: steel core with needling tape wrapping
Spreading Roller Diameter: 180 mm
Oscillating brush belt – Total stroke 6 mm
Ionization arranged below the brushing belt
All drives are frequency controlled