AA02/100624/
3700 Non-Woven Wadding Production Line
Main technical index:
1.Max finished product net width: 3700mm
2.Products weight :600gsm to 800gsm
3.Output:250㎏/h.(based on 300gsm 6D fiber)
4.suitable raw material: polyester fiber, low melt fiber
5.safety cover put on the drives, bearings ,etc.
6.Heating type: Gas
7.Operation: Control panel plus PLC touch screen for cross lapper.
8.Total motor power: 96.75kw.
9.power: 480 Voltage x 3 Phase x 60 Hz
Production Procedure:
Bale Opening and Mixing Machine → Fiber Opening Machine → Feeding Machine → Carding Machine →Cross Lapping Machine → Oven → Winding and Cutting machine
Name of equipment and main technical specifications:
1.Bale opening and Mixing machine:
Suitable to open and mix different types of fiber and to eliminate other impurities from the raw materials. Working width: 1100mm. Blending rollers: 3pcs, Roller Dia: 275mm, Blending Speed: 2 grades, Blending motor 3kw.
2. Fiber Opening Machine, 2 SETS (Pre opener and Main Opener):
To open the fiber which is blended and get ready for the next step of production. pre opener is nail on the compressed wood type. main opener is wire wrapped type. Working width: 1300mm. Roller Dia: 500mm, Speed: 800RPM, Capacity: 250kg/h\, Total power: 7.7kw---With upper storage tank, photoelectric control, reverse function, pipe dia. 300mm.
3. Feeding Machine:
To mix the well opened fiber and mix evenly and get ready for the next step. Working width: 1800mm. Capacity: 250kg/hour, frame made of 8mm premium carbon steel, beater diameter : 310mm, surface is fastened by 3 pcs of pin board screws, two sides anti-winding devices, 1.1KW x 6 grade motor controls. Conveyor controlled by 2.2kw inverter with 100/10:1 gear box. General power: 3.2kw. Two photoelectric control, one for control of fiber storage amount and adjust vibrating panel to control feeding amount of fiber, the other for control of output amount.
4. 2000mm single cylinder, double Doffer, double Random carding machine:
To further open and carding the fiber to make them form a mesh type. Working width: 2000mm. Main cylinder dia: φ1230mm, 18.5KW motor, 380 rpm, inverter controlled, high speed. Doffer dia: 495mm x 2 pcs, Random dia: 295mm x 4 pcs, Capacity: 260 kgs/h, Cylinder’s radial variation: ≤0.05, Production speed: ≤45 meters per minute, General power: 27kw, 4 feeding rollers equipped with metal production system. main cylinder, roller’s input, doffer’s output are all of inverter controlled. equipped with recycle device, 4kw motor.
5. Cross Lapper:
To lap evenly the fiber net to the required width and density. Input net width: 2200mm. Output net width: 4500mm. Lapping Speed: ≤ 45 m/min, Output speed: 3~10 m/min, Density: 100~1000gsm. General power: 11kw, Input and Off set conveyor by Strong antistatic carbon-like PVC. Output bottom conveyor by wooden slats. 4 pcs of high accuracy inverter control all the conveyors. Cross lapping controlled by PLC, and equipped with clamping device to prevent fiber flying. Bottom conveyor height adjustable by motor control.
6. 10 meter long 4500mm wide Oven:
Working width: 4500mm (Teflon mesh width). Effective heating length: 10000mm , Mode of heating: gas (direct burning type), temperature ranges: ≤ 200℃. Linear speed: 3~10meters per min, blowers : 11 KW x 2 pcs. Total power: 30Kw., inverter control. The conveyor is of imported Teflon mesh belts. Upper conveyor high adjustable by motor. Main frame by 10# channel steel. Front and tail temperature display, intelligent control. Main drive is inverter controlled, speed adjustable.
7. cooling Machine:
4100mm working width, air blowing from top and bottom both. Air cooling : 4KW x 2 pcs. Output area equipped with strong chill system, upper 3 rollers can be adjusted in height, so as to control cooling and thickness.
8. Sheet cutter and winder:
working width: 4100mm, Linear speed: 0.8~10 meters per min. Rolling dia:350mm. 1 pc of under-felt cross cutter 0.75kw, driven by 1.5kw motor. 7 pcs of vertical cutter 0.75kw. Total power : 5.75kw, Photoelectric control, motor meter count, automatic bells for cutting reminding.
10. Wire winding machine.
11. PLC control for full line.