Trutzschler/Spinnbau/Fleissner/Celli Spunlace Line

Year: 1998-2006
Width: 2450mm
A complete installation for bleaching of cotton (or other fibers, hemp, jute, etc…) that can then be further processed in the next installation, which is a complete spunlace production unit.

Having rapid moisture absorption, good air permeability, soft feel and good drapability, the spunlace material is widely used on various occasions mainly for medical and sanitary use: surgical gowns, protective clothing, disinfection wraps, masks, diapers, dry/wet wipes, wet face towels, magic towels, soft towel rolls, beauty supplies, sanitary napkins & pads, and disposable sanitary cloths, etc. The characteristics are closer to traditional textiles than other nonwoven materials and has high strength and low tendency to fluff.

For production of cotton spunlace 30 - 250 gsm, maximum fiber throughput 1000 kg/hr, production speed 30 m/min at 250 gsm. Water evaporation based on cotton with 140% water content after hydroentanglement approximately 1450 kg/hr.
Trützschler opening and blending section, Consisting of:
BDT baleplucker, BOA bale-opener, MPM mixer, TFV4 fine-opener and one MS191 + BE/1600 for feeding of each card.

Carding section:
2x Spinnbau ALW cards with aerodynamic Turbounit take-off, each with Trützschler FBK 536 chute-feeds, ww: 2500 mm, consisting of: infeed with pre-roller, breast section with 1 worker/stripper and transfer doffer, main swift - dia 1050 mm with 5 workers/strippers and randomizing roller - dia 550 mm, take-off by aerodynamic Turbo-roller - dia 550 mm.

Hydro-entanglement, drying and winding section:
1x Fleissner Aquajet spunlace unit, 1 pre-wet + 2 injectors drum type, ww: 2500 mm, mechanical speed 4-40 m/min, jet strip type 0.12 mm dia, 40 hpl, belt with final de-watering section. Uraca HP-pump for max 50 bar. AS1 separator for extraction of first and second drum unit, AS2 separator for extraction of final dewatering unit including suction fans and feed pumps.
1x Fleissner through-air dryer 8-section, drum dia - 1414 mm, direct gas-heated, ww: 2500 mm, installed heating capacity 1600 kW, max drying temperature 120 deg. C.
1x Celli AC5 - model 820 turret winder, with 11 knives, max roll dia - 1200 mm, core dimension 76 mm (3 inch).

Including jet strip cleaning unit and cleaning device for high-pressure cartridge filters as well as fire extinguishing line.
Still on mill floor (but stopped).

• Non-Woven
• Complete Non Woven Line