Full description of no-woven plant:
– Fiber suction system that goes directly to the fiber opening device brand Dell’ Orco and Villani.
Usually, it’s able to process 25 quintals of blended in about 2.5 hours
– Lubrication system entirely in stainless steel, with air pump and air / oil nebulization system and renewed electrical panel.
– No. 2 preparation chambers, with automatic diverters / exchangers, both OMMI brand. One chamber average is enough to supply material for about 1-2 days (with fine products they easily can supply material for 2 days each chamber).
The chambers can be used also for some blended fibers effects, like mélange
NB: the days of duration refer to an 8-hour shift
– Pneumatic transport system of fibers from the chambers to the carding line.
– Fiber feeding device for the carding machine, where the fibers arrive from preparation.
Equipped with a fiber suction device for sampling, to work without going through preparation.
Adjustable speed, has 2 photocells for filling (one of the two is safety)
– No. 2 Bonino cards, with a 2-meter diameter drum, 8 couples of cylinders each (therefore 16 cylinders per drum), useful working width 2,800 mm
Inlet compactor and compactor before the second carding machine, with scale (equipped with no. 4 load cells) to manage the speed based on weight.
Spare fillet for the first card
Edge recovery at the exit from the second carding machine, where the fiber ribbon is cut to make it uniform.
– Cross lapper, maximum speed around 60/70 meters/minute, maximum working width 4 meters. PVC tapes with button, 3 inverter motors and air clutch for reversal. Variable speeds.
– MALIMO MALIVLIES loom, current gauge 18, (works on average with gauges from 14 to 22)
Edge recovery at the exit of the loom
– MALIMO MALIWAT loom, with heated bars to be able to go faster. Current average speed 1200/1300 beat/minute, Current gauge 14 (works on average with gauges from 7 to 22)
– Oil cooling system.
– Cutter is available for both looms.

Average speed 100/120 about linear meters / hour, with delivery working width 3600 mm.
Machinery is used for practically everything kind of fiber: polyester, viscose, cotton, natural fibers, etc. currently used for titles between 3 and 15 deniers, with fibers up to 100 mm long.
This plant can be put in line with quilting machine.

1x Temafa Opening and Blending Line
Year of Manufacture 2005
5 Electronic weigh pan hoppers
Each with Bale platform
Feed conveyor 4 meter long
1.5 meter wide
To cloud conveyor 1.2 meter wide
With Fearnaught opener
And Auto Jet spray system
Max through put 2,200 lbs per hour
With central computer controlled panel

1x LUWA Bahnson Rotary Drum Filterhouse
Free Standing
Galvanized panel construction
Overall Length 24 feet
Overall Height 12 Feet
Overall width 12 feet
Drum 10 feet diameter
50 HP Motor

3x Temafa Blending Bins
Model Mixmaster
15 feet wide
35 feet long
16 feet high
4500 lbs capacity
2200 lbs per hour through put
Moving floor with Inclined Spiked Apron
Line #1 & 2- single floor
Line #3 – double floor for sampling & production
Control panel electric display
Year: 2004

3x Temafa Fine Openers with
With vertical hopper
1400mm working width
Year 2004

3x Temafa Transport Fans with
3x Temafa Cylones dust removal

Line #1:

1x Measonic Metal Detector
With bag receptacle
And control panel
Year 2006

1x Thibeau Card Chute Feed
Model TMS/ TCF
2500mm working width
With apron feed to Air Lay Card
Servo X weigh feed control
Year 2006

1x Fehrer Air Lay Feed
And picker feed roller
Model V21R
2400mm working width
Year 2006

1x Fehrer Air Lay Card
3 worker rollers
Model K12
2400mm working width
Year 2006

1x Apron Feed

1x Fleisner Vario Air Through Oven
Model NO0159
2400mm working width
4 Zone Heat Section
Gas Heated
3 Zone Cooling
Double Teflon Belt, Top & Bottom
Year 2006

1x Mahlo Weigh Scan Gauge
Model QMS-10A
Year 2006
With Radio Active Source

1x Technoplants motiorised accumulator
5 rollers top and bottom
2.5 meter working width
Year 2006

1x Technoplants Automatic winder
Model WM.26.A
2600mm working width
Rotary blade edge trimming
Automatic Tube Loading & Doffing
1500 mm Maximum Roll Diameter
With Siemens touch screen control
Simatic HMI
Year 2006

Line #2

1x Argus Metal Detector
Model AD.50
With bag receptacle
And control panel

1x Thibeau Card Chute Feed
Model TMS/ TCF
2500mm working width
With apron feed to Air Lay Card
Servo X weigh feed control
Year 2005

1x Fehrer Air Lay Feed
And picker feed roller
Model V21R
2400mm working width
Year 1997

1x Fehrer Air Lay Card
3 worker rollers
Model K12
2400mm working width
Year 1997
1x Apron Feed
1x Fleisner Vario Air Through Oven
Model NO0159
2400mm working width
5 Zone Heat Section
Gas Heated
3 Zone Cooling
Double Teflon Belt, Top & Bottom
Year 2005

1x Mahlo Weigh Scan Gauge
Model QMS-10A
Year 2005
With Radio Active Source

1x Technoplants motiorised accumulator
5 rollers top and bottom
2.5 meter working width
Year 2005

1x Technoplants Automatic winder
Model WM.26.A
2600mm working width
Rotary blade edge trimming
Automatic Tube Loading & Doffing
1500 mm Maximum Roll Diameter
With Siemens touch screen control
Simatic HMI
Year 2005

1x Timtex Precise Edge Trimmer
Model S-TK 2500
With 2 x blades 16 inch diameter
Year 2000

1x Timtex Length Cutting Guilotine
Model CC1 K2500
Hydraulic blade
2500mm working width
Year 2000

1x Timtex Stacking table

1x Temafa Edge Trim chopper
Model RV 562
Year: 2004

Line #3

1x Measonic Metal Detector Line 3
With bag receptacle
And control panel

1x Thibeau Card Chute Feed
Model TMS/ TCF
2500mm working width
With apron feed to Air Lay Card
Servo X weigh feed control
Year 2005

1x Fehrer Air Lay Feed
And picker feed roller
Model V21R
2400mm working width
Year: 1997

1x Fehrer Air Lay Card
3 worker rollers
Model K12
2400mm working width
Year 1997

1x Apron Feed

1x Fleisner Vario Air Through Oven
Model NO0159
2400mm working width
6 Zone Heat Section
Gas Heated
3 Zone Cooling
Double Teflon Belt, Top & Bottom
Year 2005

1x Mahlo Weigh Scan Gauge
Model QMS-10A
Year 2002
With Radio Active Source

1x Technoplants motiorised accumulator
5 rollers top and bottom
2.5 meter working width
Year 2005

1x Technoplants Automatic winder
Model WM.26.A
2600mm working width
Rotary blade edge trimming
Automatic Tube Loading & Doffing
1500 mm Maximum Roll Diameter
With Siemens touch screen control
Simatic HMI
Year 2005

1x Temafa Edge Trim chopper
Model RV 562
Year 2004

Additional:

1x Atlanta Attachment Laminator
Year 2007
Model 1966
90″ (2286mm)
Variable Speed Drive
Laminates Tick to Fiber or Foam
Roll Entry / Exit
Controls for:
E-Stop, Auto/Manual, Glue On/Off, Forward/Reverse
Nip Roll Open/Close, Winder Forward/Reverse, Nip Roll Jog
Glue Dispensing Tower
Auto Glue Level Sensor
Pass Through Cat Walk
Production Speed 60′ / Minute

Quantity: 1, Year: 1995-2024, Type: STP 15, Width: 2500mm.
For production of PP spunbond ranging from 15 gsm to 150 gsm for mattress, upholstery, roofing, automotive, shoes, wipes, bedding, packaging, bags, agro. Net width (trimmed) maximum 2400mm. Possibility to reduce width to 2000 mm and 1650mm (reducing scrap for shorter widths).
Maximum production capacity: 585 Kg/hour, average running is gross 220-300 tons/month depending on GSM mix production and width selected.
Filament denier:2.0 – 2.5. Max process speed: 200 m/min. Raw material: polypropylene 25-35 MFI
Consisting of:
2 Spinning beams, SS process
Melting, filtering, dosing, drawing, and web forming equipment.
Guangyu (China) calender, yoc: 2020, ww: 2500 mm, electrically heated – 2 cylinders
A. Celli winder type Windy, yoc: 2000, ww: 2500 mm
Auxiliaries included:
Kaeser compressor, yoc: 2020 for filament stretching process
Ingersoll Rand compressor, yoc: 2017 for general pneumatic air
Carrier chiller, yoc: 2011 for cooling process
Ultrasonic for cleaning of spinnerets

Year: 1988, Carding is HOUGET DUESBERG BOSSON (HDB) Working Width 220CM. Cross Lapper Working Width 220cm. The Stenter is Artos brand Working Width 320CM, and the chain is modified de chain to work with nonwoven fibers.
Including 1 Boiler and Full Oil Tank, Production 400/450 kgs per day.
Currently producing Polyester fibers for Bedding and Upholstery or similar textile products that need this kind of refill. Containers required for shipment: 1x 40′ OT and 1x 40 HC.

Bale Opener:
Working width: 1.400mm

Carding Machine with Feeder:
Make: Spinnbau / Year: 1991, Working width: 2.500mm.
Setup:
Dish feeding
Breast Cylinder 4x Worker/Stripper
1x Intermediate Doffer
1x Transfer Roller
Main Cylinder 5x Worker/Stripper
2x Doffer
2x Condensing Rolls
2x Take-off Roller

Cross Lapper:
Make: Autefa / Year: 1991, Type: CL2000 / 180, Working width: 2.500mm / 3.000mm.

First Needle Loom:
Make: Dilo / Year: 1991, Type: Di-Loom OUG-II S25, Working Width: 2.500mm, Incl. Feeding System.

Second Needle Loom:
Make: Dilo / Year: 1991, Type: Di-Loom OD-II S25, Working Width: 2.500mm

End-of-Line:
Make: Dilo / Year: 1991, Working Width: 2.500mm, Incl. Erhardt + Leimer Metalldetektor, Setup: Accumulator, Cutting, Winding.

Edge Trim Opener:
Make: Laroche / Year: 1991.

Including:
All Control Cabinets
Control Panel with HMI
Sound Cabins for Needle Looms
Transport Fans
Acceccories

w.w. 2500 mm

mm.2500 – card – cross lapper and Maliwatt gauge 14

w.w. mm 2800

YEAR 2014
WORKING WIDTH 2400 MM
ROLLER WIDTH 2600 MM
MEDIUM: PHENOLIC RESIN, EPOXY OR PP-POWDER UP TO 500µ
ENDPRODUCT: INSULATION MATERIAL

Consisting of:
1x SCHOTT & MEISSNER TYPE VAPCON® HT- STEAM OVEN
with Steam Generator and Water treatment
450 kW Burner incl. chimney
Steam Heating Section 3m
Transport System with Cleaning station
Steam heated top plates.
Steam Generator approx. 400 kW, 12 bar
Speed 1…20 m/min.
Temperature 180 deg C
Belt Type Stainless Steel rod mesh belt
Belt Cleaning by combined brush roller, over rails adjustable
Incl. spike roller (to break up the dirt on the rod mesh belt)
All drives are frequency controlled

1x SCHOTT & MEISSNER TYPE TOPCON®MAP DOUBLE BELT DRYER
for drying residual moisture after the steam oven

1 x 2m TOPCON®MAP Heating Section
Direct heated by gas blower burner, circulating air blower with
capacity 15.000 m³/h

1 x Exhaust fan with Capacity 6000 m³/h
Conveying system incl. belt guiding system and belt tensioning
TOPCON®MAP for suction treatment or spraying (can be changed)
TOPCON®MAP heating zone 1 level suction dryer
Incl. housing
Direct heated air burner 150 kW
Max. Temperature 200 deg C
Transport system with two free-running conveyor belts
Top Band – wide spiral belt
Lower Belt – wide spiral belt
All drives are frequency controlled

1x EMDE BIG-BAG POWDER CONVEYING STATION
Powder conveying device for powder spreading unit incl. distribution
unit in the spreading hopper of the powder spreader
dust -free big bag emptying station

1x SCHOTT & MEISSNER POWDER SCATTER
Material Hopper with spreading roller unit
Incl. quick change unit
Oscillating brushing unit
Closed design
Servo Drive for spreading roller
Spreading material: phenolic resin, epoxy of PP-Powder up to 500µ
Spreading Roller: steel core with needling tape wrapping
Spreading Roller Diameter: 180 mm
Oscillating brush belt – Total stroke 6 mm
Ionization arranged below the brushing belt
All drives are frequency controlled

Year: 1981-1991
Width: 3000mm
Complete needlepunch line for production of bituminous waterproof membranes for roofing, coating substrates (artificial leather and flooring) filter media and/or geotextiles.
Capacity up to 500 kg/Hr, PET staple fiber and acrylic resin binder, 130 – 300 gsm for bituminous membranes and 80 – 1000 gsm for geotextiles.
Consisting of:
Carresi 3650 balebreaker, ww: 3500 mm
ORV anti-static treatment.
Pneumatic transport.
2*Carresi 3654 storage boxes, ww: 4500 mm, capacity 230 cubic meters.
Pneumatic transport.
Bonino longitudinal loader, to feed longitudinal carding machine.
Bonino 200-0093 longitudinal card, ww: 4000 mm, consisting of breast – dia 770 mm, main swift – dia 2000 mm, 4 doffers – dia 500 mm.
Transversal loader, to feed the transversal carding machine.
FOR HL3000 transversal card, ww: 3000 mm, consisting of breast – dia 858 mm, main swift – dia 1500 mm, 2 doffers – dia 858 mm, yoc: 1987.
Automatex FA2000 T, ingoing 3000 mm, outgoing 5000 mm, speed 60 m/min.
Asselin DF 1500 rotary pre-needler, ww: 4000 mm, 3700 needles, yoc: 1981.
Automatex AG 100-B needle loom, double board, 5000 needles/lm, speed 1000 rpm, 40,000 needles total.
Automatex AF 100-T needle loom, double board, 5000 needles/lm, speed 1000 rpm, 40,000 needles total.
Automatex needle loom, double board, 5000 needles/lm, speed 1000 rpm, 40,000 needles total.
Asselin DF 35 needle loom, yoc: 1981, ww: 3500 mm, 5850 needles/lm, speed 800 rpm, 41,000 needles total.
Brunati TF3600 thermobonding machine, diathermic oil heating, ww: 3600 mm, max operating temp 260 deg. C.
ORV MB1 RE foaming machine.
Fromec LG3600 foulard/padder, ww: 3600 mm, max operating pressure 6 bar.
Brunati EC15 oven/dryer, heated by diathermic oil, max operating temp 260 deg. C., ww: 3600 mm.
Calender, 2 cylinders, cooled by chilled water, ww: 3500 mm.
Fromec winder, ww: 3500 mm.
Tecnotex edge-trim recycling machine.
ORV resin preparation system.
Babcock Wanson Thermopack 1500-B diathermic oil heater, capacity 1500 kcal/hr, max temp 300 deg. C.
Electrical distribution panel, yoc: 1991.
Process control panels, yoc: 1991.

1x FEHRER NEEDLELOOM:
Model NL9/S, 240cm working width, Single Board Down Stroke, Year: 1998.

1x FEHRER NEEDLELOOM:
Model NL9/S, 240cm working width, Single Board Down Stroke, Year: 1999.

1x ASSELIN CROSSLAPPER:
4.5 Meter Laydown, W/Floor Apron.

1x THIBEAU CARD:
Model 15P5, 2.5 Meter Width, Double Cylinder, Single Doffer.

1x ASSELIN CROSSLAPPER:
Type 390, 4.5 Meter Laydown, W/Floor Apron.

1x ASSELIN CROSSLAPPER:
Type 390, 4.5 Meter Laydown, W/Floor Apron.

1x FEHRER TACKER:
Model NL9/S, 4 Meter, Year 1994.

1x FEHRER NEEDLELOOM
Model NL21, 4 Meter Width, Year 1994.

1x BEFAMA DOUBLE DOFFER CARD
Working Width 2500mm, Net Through put 2000lbs per hour, Year 2000.
with:

2x BEFAMA CROSSLAPPERS
Input Working Width 2.8 meter, Working Width 3500mm, Input speed 100 mpm, Year 2000.

Year: 1980-1988, ww: 600 mm
Consisting of:
2x Spinnbau cards, yoc: 1980, ww: 500 mm
1x Spinnbau cross-lapper, yoc: 1980, output: 600 mm
1x Dilo pre-needle loom, yoc: 1980, ww: 600 mm
1x Dilo finishing needle loom, yoc: 1988, ww: 600 mm
1x Cutting and winding unit

Production from 70 to 350 gsm, in width 3500 mm. exit speed 120 m./h.
Composed of:
1 OMMI Preparation : Oiling, Beater, 2 blending boxes with moving bin emptiers, aspirators, compressed air diverters.
Double feeder/beater box Compactor for high production, on 2nd Compactor the scale 4 loading boxes which weighs material in transit and regulates the speed based on the selected kg in a completely automatic manner.
1st Carding group BONINO, working width 2800 mm., drum dia.2000 mm.
2nd Carding group BONINO, working width 2800 mm., drum dia.2000 mm.
1 NENCINI Crosslapper, exit width 4000 mm.
1 MALIMO MALIWATT Loom, working width 3600 mm., gauge 18 mm.
or
1 MALIMO MALIVLIES Loom, working width 3600 mm., gauge 14 mm.
(Both looms to operate alternately)
All electrical pannels made new in 2002.
All motors drived by Inverter

Production from 70 to 350 gsm, in width 3500 mm. exit speed 120 m./h.
Composed of:
Electronic Weight Feeder
1st Carding group FOR, working width 2500 mm., dia.2000 mm + Belt transporter
2nd Carding group FOR, working width 2500 mm., dia.2000 mm
Single doffer.
1 CORMATEX Crosslapper, exit width 4000 mm.
1 MALIMO MALIWATT Loom, working width 3600 mm., gauge 18 mm
or
1 MALIMO MALIVLIES Loom, working width 3600 mm., gauge 14 mm
(Both looms to operate alternately)
All machines Cards/Crosslapper/looms, drived by Inverter.
Electrical panel Cards and Crosslapper fully refurbished in 2003.

Second Hand Plant for non woven fabric from 40 to 400 GSM for a shifts production (8 hours) of 120Mts of non wown fabrics in 350 cms width.
Technology MALIWAT & MALIVLIES
Plant composed by:
2x Mixing Box with beam empitier brand OMMI year 1998 complete with pneumatic plant for fibres transportations.
1x Oiling cell Brand OFFICINA LG
1x Beating Machine Brand DELL ORCO e VILLANI
2x Carting Sets Bonino diameter 2000mm x 2800 mm working width (first set with rigid wire and second set with elastic wire), All motors are driven by inverter and controlled by PLC.
1x Needle loom year 1985 MALIMO type MALIWAT with a gauge of 18, working width 360 cms
1x Needle loom MALIMO Type MALIVLIES with a gauge of 14, working width 360 cms
2x Rolling Device for big rolls
Status: Running

Year: 1988-2017, ww: 2.4 m
Consisting of:
2 MTV bale openers, yoc: 2008, ww: 1.5 m
1 Hergeth bale opener
1 Rolando mixing opener
1 Bonino double doffer card, yoc: 1988, ww: 2.8 m, avantrain + 1 swift
1 MTV cross-lapper, yoc: 1999, input: 3 m, output: 2.6 m, up to 60 m/min
1 Sicam thermobonding oven, yoc: 1988, ww: 2.4 m, double belt, 3 burners, cooling section, calender
1 Automatex PR50/T finishing needle loom, with batt feeding system, yoc: 2001, ww: 2.7 m, double board downstroke, stroke: 60 mm, 8 200 needles/m
1 cutting and winding unit, yoc: 2017, ww: 2.5 m
Up to 700 kg/h

Year: 2015-2023
Width: 660mm
For the production of hydrogen bonded airlaid, perfect to make pre-made cores (for absorbent products) for example underpads, food pads, meat pads, fruit pads, etc… with the following specifications:
75 – 400 gsm max mechanical speed 65m/min, average running speed 60 m/min (products 75-160 gsm).

Line consisting of:
Bottom Tissue Unwinding System
-Two pneumatic tissue loading bars, max roll diameter 35”/890mm (including the core) mm and max roll width 27.5”/700mm
-Automated tissue splice switch over
-Automated tissue tension bar bracket

Defibration System
-Two hammer mills and two pulp unwind stands, width of pulp sheet 23”/600 mm, roll diameter 19”/483 mm.
-Two volumetric fibre web feeders

Web Forming System
-Two web forming heads
-Two vacuum chamber systems including fan
-Two atomizing humidification systems
-Two blowers with dust collector

Web Transfer System
-Two conveyer belts travel systems

Top Tissue Unwinding Systems
-Two pneumatic tissue loading bars, max roll diameter 35”/890mm (including core) mm and max roll width 27.5”/700mm
-Automated tissue splice switch over
-Automated tissue tension bar bracket

Embossing System
-Heat press electrical oil driving roller
-Compacting embossing press with electrical oil boiler

Rewinding and Splicing Systems
-Six adjustable width splicing blades
-Max roll width is 26”/660mm
-Max roll diameter 42” /1070mm
-Automated roll splicing blade
-Automated winding roll changeover
-Trimming waste collection unit

Electrical System
-Ten A800 Mitsubishi Electric converters
-Ten Melservo-J4 Mitsubishi Electric servers
-Sixteen Danfoss VLT converters
-Ten Sinovo inverters

Dust Collection System, brand new in 2023

Can be offered with a new (2024) Jasch Model No.: JIL 400K GSM gauge sensor as well if of interest.

Year: 2013, ww: 3.4 m
Consisting of:
3x Autefa bale openers
1x Autefa blending box
2x Autefa fine openers
1x Autefa card
1x Autefa cross-lapper
1x Autefa drafter
1x Hi-Tech card
1x Andritz spunlace system
1x Andritz drum oven
1x Wumag calender
1x slitting winder
Raw material: viscose, polyester
40-180 gr/m2
950 kg/h