Fare Synthetic Fiber Spinning Line

The production of staple fibers is based on the extrusion and spinning of many continuous filaments of a specific size (titre in den or dtex). These filaments are collected into a large bundle (tow) which can include more than one million filaments. The tow is subsequently drawn, crimped, and cut into fibers of determined length. This specific line has only a few years in production and comes also with some of the elements as brand new.
Type: PP extrusion
Year: 2020
Power specs: 380 V/3 Phase/50 Hz
Average capacity 1000 kg/hr for HT fiber, higher output for non-HT fiber.
Specifications obtained for HT, average 50 cN/tex and 100% elongation.

Consisting of:
2*extruders:
- #1 - dia 200 mm with 312 kW DC motor
- #2 - dia 161 mm with 328 kW DC motor.
- Filter surface 2x 160 mm dia and 3 x 160 mm dia.

Spinning system:
- 9 positions, oil heated, PT100 T measuring system, pressure measurement for each position

Spin packs and spinnerets:
- 14 spin packs - dia 860 mm,
- 25 spinnerets with 10*75,000 holes, 8*65,000 holes and 7*45,000 holes
Cranes, loading system and pre-heating oven
Oil boiler - electrically heated
Air Quenching, 1 for 6 positions and 1 for 3 positions
Suction spinning exhaust smoke
Godets and waste collector
- Godet 1 - 7 rolls, dia 400*1000 mm, chromium plated, 60 kW DC motor, thermal oil heated
- Godet 2 - 7 rolls, dia 400*1000 mm, ceramic plated, 125 kW DC motor, thermal oil heated
- Godet 3 - 7 rolls, dia 400*1000 mm, ceramic plated, 250 kW DC motor, thermal oil heated
- Waste collection with 3 aspirators (1 after each godet) and waste container
Steam box and stacking rollers
- 3 stacking rollers, ceramic coated, 1 roll with load control
Annealing oven - thermal oil heating
2 crimping units
- ww: 160 mm, up to 2000000 denier and 2.5 - 8 crimps/cm
- ww: 200 mm, totally new - not yet installed
J-box

Cutting unit:
- cutter reels for 40, 45, 55, 70, 75 and 90 mm in aluminum and steel
Metal detection system
Ventilator
fully PLC controlled

Complete with:
2* BRAND NEW Zeppelin polymer silos (outside), each 223 m3, dia - 4050 mm, with level indicators (low/high) via paddle switch + radar sensor for each silo
AZO BRAND-NEW dosing and mixing system, with:
- 2 main dosing systems
- 3 gravimetric additive dosing system, tolerance 0.5-3%
- mixing unit for perfect homogenization
- including vacuum pumps
- separate control panel
Valvan BRAND NEW automatic bale press
- 40 tons pressing force
- to press for internal use, without packaging
- with PP cord banding
- capacity 1600 kg/hr.
BRAND NEW dry transformer, 2000 kvA
Daikin BRAND NEW cooling system
- 220 kW cooling capacity
- free cooling (dry cooler) in-line for energy saving
Pyrox BRAND NEW pyrolysis cleaning oven
- PLC control and afterburner
- up to 485 deg. C and afterburner up to 850 deg. C.
- can handle cart up to 1*1*1 meter
Alpha BRAND NEW ultrasonic cleaning bath
- 200 liters, internal dimensions 0.9*0.25*0.9 meters

• Fiber Production