Fabric (Bed Linen) Finishing Line

SINGEING/BLEACHING/WASHING/LYE APPLICATION/DYEING

01/53
01 x OPEN WIDTH SINGEING/DESIZING/BLEACHING range make OSTHOFF (yr. 2005) KÜSTERS (yr.1999)
With: STEAMER, upper roller width 2.400 mm, suitable for a fabric width of upto 2.200 mm, comprising out of high cloth feeding device with entrance into OSTHOFF VP97 brushing/cropping device and fluff suction, edge uncurlers make ERHARDT & LEIMER type KF2020 with variable width extension unit, feeding into OSTHOFF SINGEING type U97 year of make 2005 with VARIOJET singeing burner bar, suitable for tangential singeing, singeing on cooling roller, 2 times singeing on single side or single side singeing on both sides, SINGEING can be bypassed by underneath of singeing machine installed stainless steel rollers and direct feeding into BLEACHING machine make KÜSTERS, SIEMENS SIMATIC VISUALISATION/PANEL CONTROL, entrance into desizing compartment make KÜSTERS with 4 upper/4 lower rollers appx. 12 mtr fabric contents, squeezing device, entrance into 2 vertical configurated washing chambers make KÜSTERS type TURBOFLASH with ea. of appx. 12 mtr fabric contents and 1 squeezing device, entrance into application compartment KÜSTERS type FLEXNIP with entrance into bleaching steamer KÜSTERS type 843.50 with appx. 60 mtr fabric contents on stainless steel roller, appx. 1.400 mtr contents on relaxation belt, exit of steamer onto 2 washing
compartments KÜSTERS type MEANDER with each of appx. 20 mtr fabric content, each washer with squeezing device, exit and feeding into washing compartment make KÜSTERS type STEPMASTER with sievedrum and relaxed on belt fabric, entrance into 2 washing compartments make KÜSTERS type MAEANDER with each appx. 20 mtr fabric contents and squeeing roller, entrance into NEUTRALISATION wash compartment make KÜSTERS with squeezing and feeding onto A-frame winder, machine with 3
preparation tanks, dosing pump, heat exchanger, SIEMENS S5 Inverter.

02/08
01 x HIGH TEMPERATURE DYE MACHINE make THIES, type iMASTER, year 2013
140°C, 2 chamber ea. appx., 250 kg capacity, THIES control type T858, INVERTER DRIVE.

03/without
01 x CORINO DETWISTING MACHINE type APRICORDA year 2007/2008
Upper roller width 3.400 mm, comprising out of detwist head, beater, rotary expanding roller, stainless steel expanding roller, delivery, onto plaiter, working panel at machine.

04/BE2
01 x THIES HIGH TEMPERATURE BEAM DYE MACHINE, year 1999/2000
140°C, diameter 1.500 mm, upper roller width 2.000 mm, 6.795 ltr contents with beam carrier.

05/05A
01 x OPEN WIDTH BLEACHING RANGE in 3.400 mm upper roller width
Suitable for fabric width of upto 3.200 mm or 2 x 1.600 mm, year of make 2015/2016, make MENZEL/GERMANY, comprising out of washing, application, relaxation steamer, washing, drying compartment, high cloth feeding, entrance into J-box for interuptionfree production with dancing/compensatorroller or deviation of the J-box, high cloth feeding with edge uncurlers make ERHARDT & LEIMER type KF2020, segmentroller as rotary expanding roller for even feeding make ERHARDT & LEIMER type SW, entrance into 1st. washing compartment with approx. 25 mtr fabric contents with 7 upper/8 lower roller, squeezing unit, high cloth feeding into relaxation washing compartment with rotary expanding segment roller make ERHARDT & LEIMER type ELSMART, squeezing roller, entrance into 2nd. wash compartment with 7 upper/8 lower rollers with appx. 25 mtr fabric contents, lye application compartment, entrance into steamer with appx. 60 mtr fabric contents on roller, appx. 1.400 mtr on relaxation belt compartment, squeezing roller, exit of steamer into 3 washing compartments with each of approx. 25 mtr fabric contents with each washer installed squeezing roller, feeding into cylinder dryer make WUMAG with it’s housing type MDD 16/2 comprising out of 2 columns of each 8 cylinder with each diameter 800 mm, steam heated, exit of cylinder dryer into J-box for interuptionfree production and dancing/compensator roller, with center cutting unit for 2 x 1.600 mm fabric width, heat recovery, dosing station SIEMENS VISUALISATION, INVERTER.

06/04
01 x OPEN WIDTH COLD PAD BATCH DYE PADDER make KÜSTERS, type 222.11.1800, year of make 1979
Revised and used for JERSEY dyeing, upper roller width 2.000 mm, high cloth feeding, BIANCO entrance, cloth guiding by TANDEMATIC edge uncurlers suitable for knit fabrics too, feeding into dye pad unit with swimming S-roller, cooling cylinder at the exit, high temperature beam dye winder for outwash on HIGH TEMPERATURE BEAM DYEING UNIT, separate driven A-frame winding device, SIEMENS OP7 panelboard.

07/07
01 x SEER SUCKER PRODUCTION UNIT, year of make 1994/2016
Comprising out of application device, relaxation unit, rope washing, detwister, cloth feeding unit make ERHARDT & LEIMER type KF 2020, entrance into application unit for SEER SUCKER by ROBERTO/RUBBER roller in the roller width of 2.700 mm, stainless steel polished roller and rubber roller for design application of lye, feeding into relaxation stainless steel transportation belt in mesh type, length of relaxation belt 6,0 mtr with a upper roller width of 3.000 mm, exit of fabric by ceramic eye onto weighing compensator with squeezing device into washing machine make BRÜCKNER type DELPHIN type D8 year 1994/1995, modernized in 2016, dosing device, exit of washing machine into weighing compensator with squeezing unit onto detwisting device with optional BALOONER for slittingof tubular fabrics with optoelectronic sewing sensor, detwister make BIANCO with detwist head, beater, centering device, rotary expanding unit onto plaiter or big batch winder.

STENTERING/HEATSETTING DEPARTMENT

08/11
01 x STENTER/HEATSETTING FRAME make BRÜCKNER, year of make 1995/1996
Upper roller width 2.400 mm , suitable for a fabric width of upto 2.200 mm, 5 chamber gas heated, comprising out of high cloth feeding, stainless steel guide rollers, small fabric compensator for interuptionfree production, expanding rollers, feeding into KÜSTERS squeezing mangle type 22.50.2200 year 1995, compensator, 2nd. KÜSTERS squeezing mangle type 222.50.2200, stainless steel feeding rollers, with entrance into ZIMMER coating head for screen coating, roller width 2.000 mm, feeding rollers with deviation of ZIMMER coating onto on frame installed BIANCO weft/bow straightener with 6 optoelectronic heads, feeding into stenter frame with horizontal combined pin/clip chain, TANDEMATIC entrance, optoelectronic width control make ERHARDT & LEIMER type FR 1501, overfeeding, stenter upper roller width 2.400 mm, BRÜCKNER PVS 1000 processcontrol, fire extinguisher by steam tubes, 10 gas burner on 5 chamber stenter type RATIOPAK by BRÜCKNER, burnertechnic modification in year 2019, cooling zone, edge cutting, delivery by plaiter and/or batcher, SIEMENS TOUCH SIMATIC HMI VISUALISATION.

09/12
01 STENTER/HEATSETTING FRAME make MONFORTS type MONTEX 5000, year of make 2003/2004
Upper roller width 2.200 mm, suitable for a fabric width of upto 2.000 mm, 5 chamber, gas heated, horizontal pin chain, high cloth feeding device, edge uncurlers make ERHARDT & LEIMER type KF2020, entrance into 2 roll squeezing mangle make KÜSTERS/FEYEN type 222.50.2200, roller width 2.400 mm, high cloth feeding and fabric guiding by stainless steel rollers into 2nd pad mangle make LÜSTERS/FEYEN type 222.50.2200, deviation rollers to deviate the 2nd. pad mangle, feeding into weft/bow straightener make PLEVA with VISUALISATION type CINTEX, entrance into stenter frame with working panel SATELITE and VISUALISATION, PLEVA moisture control type DSD-1 and SD-1P, optoelectronic width control make ERHARDT & LEIMER type FR1501, overfeeding, horizontal pin chain, 5 chambers gas heating, gasburner make MAXON type VALUPAC, exit of stenter by cooling zone, plaiter and/or big batcher, SIMATIC touch panel at exit with ISUALISATION, LENZE INVERTER.

ROTARY PRINTING / STEAMING DEPARTMENT

10/14b
01 x ROTARY PRINTING MACHINE MAKE ZIMMER AUSTRIA
Type R97-G-EA-ACR TYPE ROTASCREEN, year of make 1997/1998, modified in 2003, upper roller printing blanket width 2250 mm, suitable for a fabric width of
upto 1850 mm, CE certified, 16 COLOUR PRINTING TABLE whereas 14 COLOUR POSITIONS MOUNTED, equipped with high cloth feeding device, edge uncurlers ERHARDT & LEIMER type KF2020, small compensator, KÄHLIN dust suction filter type 97092 with small trouser filter, MAHLO WEFT/BOW STRAIGHTENER 4 optoelectronic sensors, ERHARDT & LEIMER SW 85 SEGMENT roller as rotary expanding device, machine for woven and knit fabrics, prior to printing table entrance machine equipped with ROTOVAC glueing device for fluff and fabric fixation printing blanket washing device at exit of printing blanket, 16 colour printing table whereas 14 colour printing position heads with repeat 640/914, 14 colour position with 14 colour pumps, 14 colour ring repeat positions on 640/914 mm repeat available, machine with MAGNETIC SQUEEGEE, 14 colour squeegees, magnetic squeegee with several fabric width with the machine, automatic repeat adjustment, exit into dryer by take off with conveyour belt dryer, conveyor belt dryer with 3 passages and 5 sections gas heated, speed upto 50 mtr/min, gas pressure regulation line with the machine, 2 main exhaust channels for exhaust air, dryer installed on frame whereas the space underneath dryer can be used as additional space, exit of dryer onto plaiter -machine with SIEMENS SITP POWER 20/SIEMENS STOP PSU300S, SIEMENS PSU200M electric panel with AIRCONDITION, VISUALISATION, machine with KS90 temperature control each section, machine CE certified, machine with rotary screen washer for 3 screens, squeegee washer with trolley and suitable for 6 squeegee per washing type LVR6 5300, year 2003, 1 set squeegee in 1850 mm = 14 units, all colour pumps, all colour connections, cat walks around the machine.

11/14
01 x ROTARY PRINTING MACHINE MAKE ZIMMER AUSTRIA
Type RSD629/ROTASCREEN, year of make 2003, upper roller printing blanket width 2.650 mm, suitable for a fabric width of upto 2.350 mm, CE certified, 16
COLOUR PRINTING TABLE whereas 12 COLOUR POSITIONS MOUNTED, equipped with high cloth feeding device, small compensator, KÄHLIN dust suction filter type 97092 with small trouser filter, compensator, J-box for interuptionfree production, ERHARDT & LEIMER SW 85 SEGMENT roller as rotary expanding device type ELSTRAIGHT, suitable for woven and knit fabrics, prior to printing table entrance machine equipped with ROTOVAC glueing device for fluff and fabric fixation with printing blanket washing device at exit of printing blanket, machine width ELSPREAD fabric expanding device, 16 colour printing table whereas 12 colour printing position heads with repeat 640/840/914, 12 colour position with 12 colour pumps, MAGNETIC SQUEEGEE, 12 colour squeegees, magnetic squeegee with several fabric width with the machine, automatic repeat adjustment, exit into dryer by take off with conveyour belt dryer, conveyor belt dryer with 3 passages and 5 sections gas heated, speed upto 50 mtr/min, gas pressure regulation line with the machine, 2 main exhaust channels for exhaust air, dryer installed on frame whereas the space underneath dryer can be used as additional space, exit of dryer onto plaiter, machine with SEW EUROPE INVERTER, electric panel with AIRCONDITION, VISUALISATION, machine with temperature control each section, machine CE certified, machine with rotary screen washer for 3 screens, squeegee washer with trolley and suitable for 6 squeegee per washing, all colour connections, cat walks around the machine.

12/15
01 x ROTARY PRINTING MACHINE male ZIMMER
Type ROTASCREEN, type RSDM V/765, year of make 2016, upper printing blanket width 3.010 mm, suitable for a fabric width of upto 2.800 mm, suitable for woven and knit fabrics, high cloth feeding device, tension roller, pulling roller, J-box for interuptionfree production, high cloth feeding with feeding by stainless steel guide rollers, expanding roller, ERHARDT & LEIMER SW85 rotary expanding device as segment roller, feeding into ERHARDT & LEIMER ELSTRAIGHT expanding roller with optoelectronic sensor for even feeding, KÄHLIN fluff collection unit with small trouser filter, THERMOPLAST glueing and printing blanket washing device, 12 colour printing table, 12 colour positions installed, 12 colour pumps installed, repeat 640/814/940, magnetic squeegee, entrance into gas heated dryer make ZIMMER, type TR COMPACT suitable as CONDENSATION oven with 160 mtr fabric contents, year 2016, 5 sections with 2 passages, exit of dryer onto compensator with 18 mtr fabric contents via plaiter and big batcher, 2 exhaust fan, LENZE INVERTER, VISUALISATION, including squeegee and screen washer, automatic repeat.

13/18
01 x LOOP STEAMER make BABCOCK, year 1994/1995
Upper roller width 2.400 mm, suitable for a fabric width of upto 2.200 mm, with SUPER HEATER ON ROOF, for saturated steam, high cloth feeding device, edge
uncurlers make ERHARDT & LEIMER type KF2020, contents appx 400 mtr, PLEVA OS moisture control, fabric delivery via rotary expanding rollers onto plaiter and/or batcher.

14/BE18a
01 x LOOP STEAMER make STORK type HS 4 350, year of make 1998
Upper roller width 3.000 mm suitable for a fabric width of upto 2.800 mm, 350 mtr fabric contents, high cloth feeding frame with edge uncurlers make ERHARDT & LEIMER type KF 10, PLEVA OS moisture control, pressure sensor for chamber, overheater, delivery onto plaiter.

15/BE17
01 x CONDENSATING OVEN/POLYMERISATION, make TECsupport Germany
Identically to MONFORTS THERMEX, year of make 2000, type FK2000/00/140, high cloth feeding device, stainless steel guiding rollers, edge uncurlers make ERHARDT & LEIMER type KF2020, upper roller width 2.500 mm, gas heated with 2 sections, fabric contents approx. 96 mtr, delivery of fabric onto plaiter an big batcher, VIPA SIEMENS OPERATOR PANEL OP03, Hengstler temperature control, SANFORIZING / CALENDERING DEPARTMENT.

16/20
01 x SANFORIZING MACHINE make MONFORTS type MONFORTEX, year of make 2005
suitable for fabric width of either upto 2.200 mm or upto 2.800 mm due to 2 RUBBER CALANDER, comprising out of 2 rubber calander, high cloth feeding device width edge uncurlers and guiding units make ERHARDT & LEIMER type KF 2020, entrance feeding with roller width of 3.200 mm, feeding into entrance of sanforizing with pulling roller, steaming cylinder of diameter 600 mm, feeding into levelling frame with upper roller width of 3.150 mm, length of levelling frame 6,0 mtr, optoelectronic width control, horizontal clip chain, overfeeding, working panel by MONFORTS SATELITE CONTROL, entrance into 1st. rubber calander with a rubber blanket width of 2.350 mm make MONFORTS, deviation or feeding into 2nd. rubber calander make MONFORTS with upper roller rubber blanket width of 2.960 mm, feeding into felt calander with a felt blanket width of 2.820 mm, heating and drying cylinder of diameter 2.000/800 mm, exit by center cutting device onto plaiter or onto high pile folding delivery or alternatively onto big batch winder with edge and optoelectronic edge control winding, LENZE INVERTER.

17/22a
01 x SANFORZING MACHINE make MONFORTS type MONFORTEX, modified from FSKG into MONFORTEX
originally year of make 1986, modernized, upper roller width 2.000 mm, suitable for a fabric width of upto 1.800 mm, 2 rubber calander, high cloth feeding frame, edge uncurlers make ERHARDT & LEIMER type KF 2020, stainless steel guide and feeding rollers into steaming cylinder 600 mm diameter, WEKO humidification device, entrance into stenter frame with optoelectronic width control made by ERHARDT & LEIMER type FR1501, levelling frame 6,0 mtr length, entrance into 1st rubber calander make MUZZI Italy with a rubber blanket width of 2.150 mm, deviation into felt calander or feeding into 2nd. rubber calander make MONFORTS with a rubber blanket width of 1.970 mm, entrance into felt calander with a felt blanket width of 2.190 mm, heating/drying cylinder with a diameter of 2.000/800 mm diameter, delivery onto plaiter.

18/22a
01 x CALANDER make KÜSTERS year of make 1994, type 212.40.2400
2 cylinder comprising out of upper cylinder stainless steel, chromized, polished, electro hot water heating, lower roller KÜSTERS swimming S-roll width RACOLAN NYLON 6/6 sleeve, upper roller width 2.600 mm, feeding device, bow roller, entrance into calander, LAUER PCS95 TOPLINE MINI SEMI electronic control, KEB NVERTER, delivery onto big batcher, 40 tons pressure, racolan edge cooling, KLÖCKNER MÖLLER MI-111-VE VISUALISATION.

19/BE22b
01 x CALANDER MAKE KÜSTERS type 212.40.2600
2.800 mm upper roller width, suitable for a fabric width of upto 2.600 mm, 2 cylinder in I-form, upper roller stainless steel, chromized, polished, electro hot water heating, year of make 1994/1995, high cloth feeding, stainless steel guide and feeding rollers, edge control make ERHARDT & LEIMER type KF2020, metal detector, sewing detector, entrance into 2 roll calander with top roller stainless steel, lower roller KÜSTERS swimming S-roller by RACOLAN NYLON 6/6 sleeve, diameter 320 mm, racolan edge cooling. 40 tons pressure, speed upto 80 mtr/min, soft nip roller delivery onto bow roller and A-frame winder, INVERTER, KLÖCKNER MÖLLER MII-111-VE VISUALISATION,FINAL FINISH/RAISING DEPARTMENT.

20/06
01 x RAISING LINE MAKE LAFER type GRI 132F/GRI 132 E, year of make 1999/2000
upper roller width 2.950/2.400 mm, comprising out of 4 raising machines, entrance/exit in front/front, 1st raising machine with upper roller width 2.950 mm with tambour comprising out of 32 raising rollers, exit and feeding into the 2nd, 3rd,4th raising machine with upper roller width of 2.400 mm, each raising with dancing roller, suction unit, fabric feeding from 4th. machine above the raising units by stainless steel guide rollers onto plaiter, machines with VISUALISATION, INVERTER.

21/23
01 x RAISING LINE make GEMATEX type OPTISYSTEM KRM6726, year of make 1998/1999
upper roller width 2.600 mm, entrance/exit front/front, comprising out of 4 raising machines with tambour equipped with each of 24 rollers, each raising machine with dancing roller, sewing detector, XETMA VISUALISATION, INVERTER, machine equipped for double fabric width feeding, exit onto plaiter.

22/24
01 x RAISING LINE make GEMATEX type OPTISYSTEM KRM6726, year of make 1998/1999
upper roller width 2.200 mm, entrance/exit front/front, comprising out of 4 raising machines with tambour equipped with each of 24 rollers, each raising machine with dancing roller, sewing detector, XETMA VISUALISATION, INVERTER, machine equipped for double fabric width feeding, exit onto plaiter.

23/25
01 x RAISING LINE make XETMA type OPTISYSTEM XR30, year of make 2005
upper roller width 3.400 mm, entrance/exit front/front, comprising out of 4 raising machines with tambour of each 24 rollers, sewing detector, XETMA VISUALISATION, double fabric feeding, each machine with dancing roller, exit onto batch winder with optoelectronic sliding device for even edge winding onto VAUCH batch winder, VISUALISATION, INVERTER.

• Fabric Finishing
• Complete Finishing Line