*AB55/260926/AQ/
Complete Sizing & Warping Line
KARL MAYER Sizing:
Quantity: 1
Year: 2023
Model PROSIZE
Working width 4,800 mm
Consisting of:
24 unwinding positions for sectional/partial warp beams, beam width 2,000 mm, max. beam diameter 1,000 mm, of which 20 installed + 4 prepared/not installed
1 unwinding unit for sectional warp beam, rail-mounted for insertion/removal from the production line
2 sizing units, with 2 size boxes
Drying section consisting of 16 Teflon-coated steam-heated drying cylinders
Comb and yarn-sheet assembling section
Machine head, working width 4,800 mm, suitable for warp beams up to Ø 1,250 mm
Dedicated size preparation kitchen
Electrical cabinets and control system
Complete with accessories
SUCKER MULLER HACOBA Sizing Line:
Quantity: 1
Year: 2004
Final beam working width: 4,600 mm
Production speed: up to 180 m/min
Model WE 12
Consisting of:
20 unwinding positions for fractional beams, 16 currently installed
Fractional beam capacity: 2,000 mm working width – max. diameter 1,000 mm
1 sizing / impregnation box
Drying and curing section equipped with 12 steam-heated drying cylinders
Yarn separation and combing unit
Beaming head for final beams with working width up to 4,600 mm
Maximum final beam diameter: 1,250 mm
Production speed: up to 180 m/min
Additional beam unwinding unit, allowing the line to be used for beam rewinding and correction operations, including the correction of possible winding or beam-width irregularities
Complete with size preparation kitchen and related accessories
KARL MAYER Sectional Warping:
Quantity: 1
Year: 2008
Model: ZM SP 2000/1000 DNC
Made in Germany
Complete with 1,056-position yarn creel.
Main technical features:
Yarn creel with 1,056 positions
Creel pitch: 260 mm
Complete with individual yarn tensioning and guiding devices
Yarn collecting and guiding system from the creel to the warping head
Yarn distribution and section forming system
Sectional warping drum
Beaming unit for winding the warp onto the beam
Maximum beam width: 2,000 mm
Maximum beam diameter: 1,000 mm
Speed range: 50–1,000 m/min
Electronic control system with operator panel
Complete with safety devices, guards and installed accessories
Complete machine including 1,056-position creel and accessories
KARL MAYER Fractional Warper:
Quantity: 1
Year: 2013
Model WD
Designed for the preparation of fractional beams, with:
Working width: 2,000 mm
Maximum beam diameter: 1,000 mm
BENNINGER V-shaped creel
770 unwinding positions
Creel pitch: 330 mm, particularly suitable for processing coarser yarn counts
Complete with accessories and equipment as shown in the photographs.
BENNINGER Direct Fractional Warper:
Quantity: 1
Year: 2001
Complete with Benninger BEN-CREEL
720 positions.
Beam table width: 2,000 mm
Maximum beam diameter: 1,000 mm
Production speed range: 50–1,000 m/min
Creel: Benninger BEN-CREEL
Creel capacity: 720 positions
Creel pitch: 330 mm
Electrical supply: 400 V – 50/60 Hz
CE marked
Machine complete with Benninger BEN-CREEL with 720 positions and 330 mm pitch, suitable for the preparation of fractional beams up to 2,000 mm table width and 1,000 mm maximum diameter.
ROSTONI Fractional Warper:
Quantity: 1
Year: 1997
Model: C70 V
Production speed: 50–1,000 m/min
Creel: 832 positions
Creel pitch: 260 mm
Beam table width: 2,000 mm
Maximum beam diameter: 1,000 mm
Complete with creel and accessories
Fractional warper designed for the preparation of fractional beams, complete with an 832-position creel with 260 mm pitch. The machine is suitable for beams with a 2,000 mm table width and maximum diameter of 1,000 mm, with a production speed range from 50 to 1,000 m/min.
KARL MAYER GOM 24 Sample Warper:
Quantity: 1
Year: 2008
Model: GOM 24
Designed for the flexible preparation of sample warps and short production runs.
The machine is equipped with:
24 yarn feeding positions
Suitable for beams up to 2,200 mm table width
Programmable warp length from 7 to 300 metres
Waxing unit
Electronic control and operating system
Complete with safety guards and installed accessories
Particularly suitable for sampling, product development and short-length warp preparation, allowing flexible production of different warp styles and articles.
SUCKER MULLER HACOBA Sectional Warper:
Quantity: 1
Year: 1999
Model: TOPtronic 2000 BM
Working / table width: 4,000 mm
Complete sectional warping system comprising:
Maximum beam flange diameter: 1,250 mm
Sectional warping speed: up to 800 m/min
Main creel with 864 positions (432 + 432), 260 mm pitch
Second creel with 330 mm pitch
Unifier / beaming head
Guiding and tension-control systems
Electrical cabinets and control system
Complete with installed accessories as visible in the photographs
Operating Configurations
The system can operate in different configurations:
Sectional Warping:
In standard sectional warping operation, the machine can run at speeds of up to 800 m/min.
Feeding the Unifier / Beaming Head from the Sectional Warper:
The sectional warper can be moved on rails and positioned in front of the unifier/beaming head complete of waxing unit . In this configuration, the warp is transferred from the sectional warper to the beaming head at speeds of up to 120 m/min.
Direct Warping:
Alternatively, the unifier/beaming head can be fed directly from the creel, bypassing the sectional warping process. In this direct warping configuration, the system can operate at speeds of up to 300 m/min.
Complete system suitable for both sectional warping and direct warping applications.
KARL MAYER NOM1 Sectional Warper:
Quantity: 1
Year: 2008
Model: NOM 1
Type: Semi-automatic sectional warper
Working / beam table width: 3,800 mm
Maximum working beam diameter: 800 mm
Machine structure suitable to accommodate beams up to 1,000 mm diameter
Large-diameter sectional warping drum
Traversing warping head across the working width
Operator control system with touch-screen panel
Beaming / transfer unit for winding the warp onto the beam
Karl Mayer creel: 380 + 380 positions – total 760 positions
Creel pitch: 330 mm
Complete with yarn guiding and yarn control devices
Complete with safety devices and accessories as installed
Machine currently installed and shown in working configuration.