COMPLETE PLANT FOR ACRYLIC TOW AND WOOL TOP DYEING

LORIS BELLINI WOOL TOPS - TOW DYEING, YEAR 2022, CAPACITY 700
4 x TYPE RBNV HIGH TEMP 160c TOW DYEING MACHINES WITH AIRPAD ORIGINAL

1 MACHINE NEW IN 2022 & 3 MACHINES YEAR 2002 RE-CON BY LORIS BELLINI IN 2022.
CAPACITY ON EACH MACHINE 700 KG ON ACRYLIC & 350 KG ON WOOL TOPS.
2 MACHINES CURRENTLY SET UP FOR ACRYLIC AND 2 SET UP FOR WOOL TOPS.
ALL 4 MACHINES ARE EQUIPED WITH SEDOMAT PLC TOUCH SCREEN CONTROLER 1808 + WITH INVERTER DRIVES. ALL 4 MACHINES ARE EQUIPPED WITH COLOUR KITCHEN

EACH MACHINE IS EQUIPPED WITH:
A VERTICAL VESSEL WHICH RECEIVES THE STOCK TOW BASKET (FIXED IN THE AUTOCLAVE.)
HEATING IS OBTAINED BY STEAM WITH HIS COIL.
COOLING OBTAINED BY FRESH WATER CIRCULATION INTO HIS COIL.
A BIDIRECTIONAL CIRCULATION PUMP FOR DYE LIQUOR CIRCULATION: FROM INSIDE TO OUTSIDE AND FROM OUTSIDE TO INSIDE. THE UNIFORM BATH DISTRIBUTION ON THE WHOLE MACHINE CIRCUMFERENCE IS ENSURED BY A RADIAL DIFFUSER PLACED ON THE CENTER OF THE VESSEL.
A INTRODUCTION PUMP THAT CAN BE INTRODUCED AT ANY TEMPERATURE. THIS PUMP IS ALSO USED FOR ADDING DYESTUFFS DURING DYEING PROCESS WITHOUT STOPPING THE CYCLE OF OPERATIONS.
A SAMPLING DEVICE THAT CAN BE EXCLUDED FROM THE DYEING CIRCUIT TO TAKE SAMPLES DURING THE DYEING OPERATION.
OPERATING BOARD INCLUDES ALL INSTRUMENTS FOR TEMPERATURE INDICATION.

THE MACHINE IS COMPLETE WITH:
ELECTRIC MOTOR FOR THE CIRCULATION MAIN PUMP.
HEATING AND COOLING INDIRECT COILS.
TEMPERATURE PROBE.

SET OF LEVEL PROBES.
N.1 SET OF PNEUMATICAL VALVES AS PER SCHEMATIC DIAGRAM DRAWING NR. 06219
N.1 COMPLETE COLOR KITCHEN WITH N.1 VAT
N.1 STAINLESS STEEL ADDITIONAL VAT, WITH PNEUMATIC VALVES, STEAM EXCHANGER, MIXER, AND PROBES.
N.1 STAINLESS STEEL INJECTION PUMP FOR SENDING CHEMICALS AND DYESTUFFS TO THE DYEING MACHINE AT ANY TIME DURING THE DYEING CYCLE,
N.1 ELECTRICAL BOX STAINLESS STEEL COMPLETE ELECTRICAL CABINET, WITH CONTROL PANEL, COMPLETE WITH INVERTER AND FULLY AUTOMATIC TOUCHSCREEN CONTROLLER “SEDOMAT 1808+”
ALSO COMPLETE WITH:
STEAM VALVES, STEAM STRAP, COOLING WATER VALVE, ALL THE CONNECTIONS MACHINE PIPES, PANEL AND ELECTRICAL CABLES IN THE MACHINES BETWEEN MACHINE & CONTROL PANEL.

ALVE TOW FIBER TRAY LIFTING TRAY, YEAR 2022
LIFTING FRAME WITH 4 X 2.600 MM CHAINS WITH 8 X STOCK AND TOW LIFTING PLATES.

TECHNICAL CRANES LTD LIFTING EQUIPMENT, CAPACITY 200 KG, YEAR 2022
JIB CRANE 5 METER RADIUS.

TECHNICAL CRANES LTD LIFTING EQUIPMENT, 2000 KG, YEAR 2022
OVERHEAD TRAVERSING CRANE WITH GANTRY. WITH 8 METER LIFT.

ALVE DOSING , YEAR 2023, CAPACITY LITERS 2000
FULLY AUTOMATIC PLANT FOR PREPARATION WATER AT 80°C AUTOMATIC DOSING WETTING AGENT RECOVERY OF HOT WATER, CAPACITY 2 MC.
THE PLANT IS COMPOSED OF:
VERTICAL TANK CAPACITY 2 MC (T1), BUILT ENTIRELY OF STAINLESS STEEL, POSITIONED ON THE STAINLESS STEEL BASE DIMENSION MT.: 1,6 X 1,3 COMPLETE WITH: PRESSURE REDUCTION VALVE FOR REINTEGRATION WATER SUPPLY (NECESSARY FOR A CORRECT DOSAGE OF WETTING AGENT), DRAIN VALVE, CONTROLLER OF DIFFERENTIATED LEVELS OF THE TANK, TEMPERATURE PROBE, OVERFLOW. FULLY INSULATION
INDIRECT STEAM EXCHANGER (S1) IN STAINLESS STEEL, LOCATED INSIDE THE TANK, COMPLETE WITH PNEUMATIC VALVE AND STEAM TRAP, TO KEEP SOLUTION OF WATER AND WETTING AGENT AT 80 °C AND HEATS IT IF NECESSARY (BECAUSE BETWEEN A CYCLE AND THE NEXT THE WATER WITH WETTING AGENT RECOVERED FROM THE CAKE PRESS COOLS) FILTER (F1) IN STAINLESS STEEL, LOCATED ABOVE THE TANK RECEIVING THE CAKE PRESS DRAINAGE WATER.

DOSING PUMP (P2) FOR WETTING AGENT, WITH FLEXIBLE HOSE THAT CAN ASPIRATE FROM THE TANK (100 LT) OF THE WETTING AGENT YOU BUY LOCALLY.
N.1 DELIVERY PUMP IN STAINLESS STEEL, FLOW RATE 60-80 LT/MIN TO SEND SOLUTION OF WATER WITH WETTING AGENT TO CAKE PRESS.
SET OF S.S. PIPES CONNECTION FOR ALL COMPONENTS OF THE PLANT.
SET OF ELECTRICAL AND PNEUMATICAL CABLES.
ELECTRICAL PANEL CONTROL FOR AUTOMATIC PLANT MANAGEMENT, PROGRAMMER FOR TEMPERATURE CONTROL AND PROGRAMMER FOR TANK LEVEL REGULATION.
OVERALL DIMENSIONS MT.: 1,6 X 1,3 X 2,2 H.
THE PLANT IS PREPARED TO MINIMIZE THE INSTALLATION TIME IN WORK.
PLANT FULLY AUTOMATIC READY TO WORK.
OPERATION OF HOT WATER PLANT:
TANK T1 RECEIVES HOT WATER (APPROX. AT 50 ° C) FROM HOT WATER PLANT, WHICH WE HAVE PROVIDED.

IN ENTRANCE THERE IS A PRESSURE REDUCTION VALVE TO HAVE A CONSTANT FLOW.
THIS ALLOWS THE WETTING AGENT TO BE DOSED PROPORTIONALLY TO THE NEW WATER ENTERING THE TANK T1.

THE TANK T1 HAS MULTIPLE LEVELS TO MAKE THE TANK ALWAYS WORK WITH THE SAME WATER (HAVING A RECIRCULATION) AND ENTER NEW WATER, JUST BELOW A MINIMUM LEVEL OR WHEN YOU WANT TO REPLACE ALL THE CONTENTS OF THE T1 TANK.

FROM CAKE PRESS COMES THE DRAINAGE WATER, WHICH IS FILTERED IN THE MANUAL FILTER F1,WHICH CAN BE EASILY CLEANED. THE TIME BETWEEN CLEANING AND THE NEXT WILL BE ESTABLISHED AFTER SOME TESTS WITH YOUR MATERIAL.
INSIDE TANK T1 THERE IS A HEAT EXCHANGER WHICH COMES INTO OPERATION AS SOON AS THE INTERNAL TEMPERATURE DECREASES.
TEMPERATURE, HOWEVER, CAN BE ADJUSTED FROM THE ELECTRICAL CABINET.
PUMP P2 IS PROVIDED WITH A HOSE TO BE PLACED IN YOUR STORAGE TANK OF WETTING AGENT, THE PUMP IS ACTIVATED WHEN NEW WATER ENTERS, AND REMAINS ACTIVATED PROPORTIONALLY TO THE AMOUNT OF NEW WATER.
THE PERCENTAGE OF WETTING AGENT RE-WATER, IS ADJUSTABLE FROM THE PUMP DISPLAY.
P1 PUMP OPERATES AUTOMATICALLY, IS EQUIPPED WITH SENSORS THAT PUT IT IN WORK, AS SOON AS YOU OPEN THE MANUAL VALVE ON THE CAKE PRESS AND STOPS AS SOON AS THE MANUAL VALVE IS CLOSED.
THE P1 PUMP IS ALSO EQUIPPED WITH A DEVICE FOR KEEPING THE PIPE FROM THE TANK T1 AT CAKE IN PRESSURE.

ALVE PNEUMATIC PRESS FOR TOPS, YEAR 2022
MAIN CHARACTERISTICS:
BUILT WITH A STRONG IRON STRUCTURE.
EQUIPPED WITH HORIZONTAL GUIDES IN TWO DIRECTIONS.
DOUBLE PRESSING CYLINDER.
COMFORTABLE HANDLE TO GUIDE THE PRESSING UNIT.
COMPLETE GROUP OF COMPRESSED AIR REGULATION.

ALVE TOW CAKE PRESS LINE, PESSURE IN TONS 40, YEAR 2022
N.1 TOW FEEDING AND FOLDING UNIT.
N.1 FULLY AUTOMATIC HYDRAULIC CAKE PRESS FOR TOW MOD.A40.
N.1 FULLY AUTOMATIC PLANT FOR PREPARATION WATER AT 80°C, AUTOMATIC DOSING WETTING AGENT AND RECOVERY OF HOT WATER CAPACITY 2 MC.
N.1 TOW FEEDING AND FOULDING UNIT.
ESPECIALLY DESIGNED TOW FEEDING SYSTEM TO ACHIEVE AN UNIFORM CAKE.
TOW FIBER IS COLLECTED FROM BALES PLACED AT THE EDGE OF THE PRESS AND GUIDED THROUGH CYLINDERS.
A CONICAL SHAPED DEVICE WITH A FORWARD AND BACKWARD MOVEMENT (PLEATING–FOLDING) CONTROLLED BY INVERTER, FEEDS THE TOW INTO THE BASKET WHERE IS PLACED A STOCK TOW PLATE WITH CHAINS.
(AFTER PRESSING THE STOCK TOW PLATE WILL BE BRING TO DYEING MACHINE.)

N.1 HYDRAULIC CAKE PRESS FOR TOW MOD.A40
MAIN TECHNICAL FEATURES:

TYPE : ABOVE FLOOR
FRAME : SELF SUPPORTING - MONOBLOC
PRESSING SYSTEM : BY HYDRAULIC PISTON
PRESSING POWER : 40 TON.
DIMENSIONS OF TOW CASE : 1150 MM EXTERNAL – H 1000MM
DIMENSION OF STOCK TOW PLATE : EXTERNAL DIAM. 1130 - INTERNAL DIAM. 405 WITH CHAINS
INSTALLED POWER : 11-7,5 KW. (3 X 400 V/60 HZ. + GROUND
ELECTRIC BOARD : AT THE SIDE OF THE MACHINE
HYDRAULIC UNIT: ON THE MACHINE
FEEDING SYSTEM OF BASKET BY THE TOW FEEDING UNIT
CHARACTERISTICS:
PRESS CONSISTS OF A TURNING BASKET, HYDRAULIC PRESSING UNIT AND THE COLUMN
WHICH HOLDS IT. HYDRAULIC SYSTEM PRESSES THE FIBERS/TOW BY A PLATE APPROXIMATELY SAME DIAMETER OF THE CAKE ITSELF. - PRESS BASE FIXED ON A SET OF POINTS TO INSURE SOLIDITY.
STAINLESS STEEL GUIDING FOR UP AND DOWN MOTION OF HYDRAULIC SYSTEM.
PRESS BASKET IN STAINLESS STEEL.
MOTOR REDUCER WHICH CONTROLS THE SLOW TURNING OF BASKET.
HOMOGENEOUS PRESSING TO ACHIEVE BETTER DYEING AND PENETRATION.
TOW FEEDING SYSTEM TO ACHIEVE A HOMOGENEOUS CAKE. AN WATER SPRAY SYSTEM HELPS THE TOW FALLING AND WETS IT PROPERLY. WATER TEMPERATURE FOR BEST RESULTS OF DENSITY AND UNIFORMITY SHOULD BE 85-90 DEGREES CENTIGRADE.
PNEUMATIC PISTON MOVES THE ARM HOLDING THE HYDRAULIC UNIT FOR 90 DEGREES TO ALLOW THE CAKE TAKEN OUT OF THE BASKET.
THE SUPPLY INCLUDES:
N.1 PRESS TURNING BASKET IN STAINLESS STEEL, FIXED TYPE.
N.1 COUNTER BASKET FOR WATER CONTAINING AND RECOVERY POSSIBILITY.
ELECTRIC CONTROL BOARD.
ELECTRICAL INSTALLATIONS ON THE MACHINE.
N.1 HYDRAULIC UNIT.

ALVE HYDRO EXTRACTOR FOR CAKE OR TOPS, CAPACITY 600, YEAR 2023
CENTRIFUGAL HYDRO-EXTRACTOR, MOD. THE /600.
CAPACITY 600 KG, TO RECEIVE TRAY TOW, FROM DYEING MACHINE.
MACHINE FULLY AUTOMATIC AND EQUIPPED WITH:
GRADUAL STARTING AND GRADUAL BRAKING BY INVERTER.
ELECTRICAL BOX AND PROGRAMMED CYCLE.

CONSTRUCTION DATA:
HIGH SPEED EXTRACTOR FOR TOPS EXTRACTABLE COLUMNS.

STAINLESS STEEL BASKET EQUIPPED WITH 4 HOUSINGS FOR TOPS COLUMNS.
TRANSMISSION BY MEANS OF V-BELTS.
OPENING LID AND BRAKING THROUGH PNEUMATIC CYLINDER.
MULTIPLE SAFETY DEVICES ACCORDING TO INTERNATIONAL REGULATIONS.
THE ELECTRIC CONTROL PANEL IS NEW WITH FULLY AUTOMATIC PROGRAMMED CYCLE AND AUTOMATIC BRAKING, WITH ROTATION SPEED REGULATION ON THE PANEL TILL MAX RPM.
MACHINE IS COMPLETELY ASSEMBLED AND WE HAVE 3 METER OF ELECTRICAL CABLE THAT CONNECTING MACHINE WITH ELECTRICAL BOX.
SEQUENCE OF AUTOMATIC WORKING:

CLOSING COVER BY PNEUMATIC CYLINDER, GRADUAL STARTING, TIME PROGRAMMED AT MAX RPM, GRADUAL BRAKING, OPENING COVER WHEN THE MACHINE IS FULLY STOPPED.
MACHINE FULL ASSEMBLY WITH ALL ELECTRICAL CABLES (6 METER) BETWEEN MACHINE & ELECTRICAL BOX.

ALVE HYDRO EXTRACTOR FOR CAKE OR TOPS, CAPACITY 400, YEAR 2023
CENTRIFUGAL HYDRO-EXTRACTOR, MOD. ATC/400.
CAPACITY 400 KG, TO RECEIVE TRAY TOW, FROM DYEING MACHINE.
MACHINE FULLY AUTOMATIC, EQUIPPED WITH:
GRADUAL STARTING AND GRADUAL BRAKING BY INVERTER.
ELECTRICAL BOX AND PROGRAMMED CYCLE.

CONSTRUCTION DATA:
STAINLESS STEEL BASKET DIAM. MM.1.200 (TOW CAKE HEIGHT 1.000 MM.)
OUTER CASING AND LID IN STAINLESS STEEL.
PENDULAR SUSPENSIONS.
BASE-CONICAL SUPPORT AND COLUMNS IN CAST IRON.
BASKET-CONE IN CAST STEEL.
GRADUAL STARTING AND GRADUAL BRAKING WITH INVERTER.
TRANSMISSION BY MEANS OF V-BELTS.
OPENING LID AND BRAKING THROUGH HYDRAULIC CYLINDER.

MULTIPLE SAFETY DEVICES ACCORDING TO INTERNATIONAL REGULATIONS. THE ELECTRIC CONTROL PANEL IS NEW WITH FULLY AUTOMATIC PROGRAMMED CYCLE AND AUTOMATIC BRAKING, WITH ROTATION SPEED REGULATION ON THE PANEL TILL MAX RPM. MACHINE IS COMPLETELY ASSEMBLED AND WE HAVE 3 METER OF ELECTRICAL CABLE THAT CONNECTING MACHINE WITH ELECTRICAL BOX.
ADVANCE OF THE INVERTER:
AUTOMATIC SEQUENCE: GRADUAL STARTING WITH SAVE ENERGY, TIME PROGRAMMED AT SET RPM, GRADUAL BRAKING.
SPEED REGULATION (TILL MAX RPM.)
LOW MAINTENANCE (NO FERODO INSTALLED, NO NEED FREQUENCY CHANGED.)
SEQUENCE OF AUTOMATIC WORKING: CLOSING COVER BY PNEUMATIC CYLINDER, GRADUAL STARTING, TIME PROGRAMMED AT MAX RPM, GRADUAL BRAKING, OPENING COVER WHEN THE MACHINE IS FULL STOPPED.
MACHINE IS COMPLETELY ASSEMBLED AND WITH 6 METER OF ELECTRICAL CABLE THAT CONNECTING MACHINE WITH ELECTRICAL BOX.
MACHINE READY TO WORK.

ALVE DRYER FOR TOPS OR TOW, YEAR 2023, KW 48
TYPE TDR - 40 TURBO DRYER WORKING CAPACITY FOR 40 TOPS.
INDIRECT STEAM HEATED.
ALVE” TURBO DRYER MACHINE FOR TOPS.
FOR REMOVABLE DYEING PERFORATED TUBES.
WORKING CAPACITY 40 TOPS.
BRAND NEW ELECTRIC BOX WITH INVERTER, TEMPERATURE.
AND HUMIDITY DEVICE CONTROL IN OUTPUT AIR.
EQUIPPED WITH N.2 (1 +1) TROLLEY CARRIER FOR TOPS ON WHEELS.
FOR DRYING OF TOPS WHICH HAVE BEEN PREVIOUSLY CENTRIFUGATED.
POWER INSTALLED: 22 KW.

GARMENT ATMOSPHERIC DYEING:
FREEMAN TAYLOR PADDLE DYEING, YEAR 2022, CAPACITY 1100 KG
4 x PADDLE DYEING MACHINES RE-CONDITIONED IN 2022.
FITTED WITH NEW MITSUBISHI TOUCH SCREEN PANELS AND NEW MOTORS AND GEARBOXES.
I X MACHINE 1800 LITERS.
2 X MACHINE 1100 LITERS.
1 X PEGG SAMPLE MACHINE 200 LITERS.

BROADBENT HYDRO EXTRACTOR, RE-CON YEAR 2022, CAPACITY 50 KG
TYPE JB - 36 SS BASKET REFURBISHED FITTED WITH NEW SAFETY INTERLOCK NEW MITSUBISHI TOUCH SCREEN PANEL RE-CON YEAR 2022.

PRIMER TUMBLE DRYERS, CAPACITY TONS 60, YEAR 2021
BATCH TUMBLER STAINLESS STEEL BASKET 60KG CAPACITY TOUCH SCREEN CONTROLES 415V 3PH ELECTRICAL SUPPLY 90KW GAS SUPPLY.

PRIMER TUMBLE DRYERS, CAPACITY TONS 60, YEAR 2021
BATCH TUMBLER STAINLESS STEEL BASKET 60KG CAPACITY TOUCH SCREEN CONTROLES
415V 3PH ELECTRICAL SUPPLY 90KW GAS SUPPLY.


LAB EQUIPMENT:
ALVE LAB DYEING EQUIPMENT (NON INFRA RED) POTS 10, YEAR 2023
SAMPLE FIBER DYEING WITH 10 POTS.

KERN LAB SCALES & BALANCES, YEAR 2022, CAPACITY GRAMS 6000
DIGITAL BALANCE 6000 GRAMS.

KERN LAB SCALES & BALANCES, YEAR 2022, CAPACITY GRAMS 1000
DIGITAL BALANCE 1000 GRAMS.

PLANT SERVICES:
FULTON HOT WATER STORAGE TANK, CAPACITY 2000, YEAR 2021
HOT WELL WATER TANK. STAINLESS STEEL - LAGGED - LEVEL FLOAT SWITCHES.

FULTON BOILER ACCESSORIES, YEAR 2006
BLOW DOWN VESSEL 69L BDV4 PLUS ONE SPARE.

FULTON STEAM BOILER, YEAR 2002, CAPACITY 500 KG
STEAM BOILER 500KG/HR 30D.

FULTON STEAM BOILER, YEAR 1998
STEAM BOILER 60E 1000KG/HR.

FULTON STEAM BOILER, YEAR 2006
2 x MODEL 50J 1000KG/HR.

• Dyeing & Drying
• Yarn & Fiber Dyeing