Back Coating Line and Finishing Line for Bath Mats

Artos Latex FOR BATHMATSB
Year of construction : 2024
Working width: 1 meter to 2.6 meters
Maximum setting width: 2.75 meters
Speed: 1.7 meters to 35 meters per minute

1. Unwinding cradle: moves up and down hydraulically, the cradle is not powered.

2. Feeder J-Box 1: speed = 2 meters to 125 meters per minute.

3. Feeder tank: working height approximately 3 meters.

4. Sewing machine DOHLE: Type: Variant L7, maximum width = approximately 6 meters.

5. J-Box 1: maximum useful height = 4.5 meters :
Feeding speed: 60 meters per minute , With input pulling unit with coated roller and pneumatic pressure roller , L/R controlled , Speed adjustment by pendulum roller , Automatic stop when empty.

6. Beater/brush: adjustable on/off percentage:
Including dust extraction.

7. Dust extraction system consisting of 2 parts:
1st part with a motor of 11 kW and 6 collection bags
2nd part with a motor of 15 kW and 6 collection bags
Both are separately adjustable in speed.

8. Turn frame control: 3-roller turn frame with motorized movement.

9. Shearing machine 1: maximum height = 35 mm:
Unconnected dust extraction Wilhelm Krôgel.

10. Shearing machine 2: maximum height = 28 mm :
Connected dust extraction Henri Paulus, Spare cylinder provided.

11. J-Box 2: maximum height = 4.5 meters :
Feeding speed linked to line speed, correction up to +200% , With input pulling unit with coated roller and pneumatic pressure roller.

12. Dust extraction on the back side of the fabric, width adjustable.

13. Pendulum roller with pneumatic control.

14. Turn frame control: 3-roller turn frame with motorized movement, 1 roller coated.

15. Diagonal adjuster: electrically adjustable, manually operated.

16. Doctor blade system with 2 applicator rollers + 2 pressure rollers to regulate tension, doctor blade:
Applicator roller diameter 400 mm, chrome-plated with drive, rotatable in both directions, Correction up to 225% relative to line speed, Applicator roller diameter 150 mm, chrome-plated with drive, rotatable in both directions, Correction up to 175% relative to line speed, Including automatic side control, Motorized product distributor, Applicator tray with a central recess to collect dirt, Level measurement of the applicator tray.

17. Foam table with adjustable gap opening, also tension control:
Can also be used as an air doctor blade!!! Including automatic side control, Electric height adjustment, separately adjustable left and right, Motorized product distributor, Latex level measurement present.

18. IR on gas divided over 2 fields:
part 1: 4 rows
part 2: 3 rows
Adjustable width from 1.5 meters to 2.5 meters.

19. Automatic width adjuster (in service with TPE function).

20. TPE rollers (1 smooth roller & 1 patterned roller):
Gap opening between the 2 rollers is motorized adjustable, Both rollers are equipped with cooling.

21. Extruder movable on rails including dryer with approximately 750 kg capacity:
Maximum extruder speed = 400 rpm, Maximum extruder output = approximately 750 kg/h, Including additive addition.

22. Cooler for patterned roller + extruder.

23. Small compensator only used with TPE (buffer):
Approximately 3 linear meters, Height regulator present, linked to line speed.

24. Foulard with 2 rollers (1 smooth & 1 Bernie patterned):
Pressure control with rollers, Rollers are water-cooled, Manually interchangeable, Bottom roller is driven, Correction possible relative to line speed, 25. Oven: separated field (top and bottom), Top of the oven: 8 fields, Bottom of the oven: 5 fields, Ventilation adjustable per field, Temperature settings depending on the type of yarn.

26. Automatic CO₂ extinguishing system present (contains 29 bottles).

27. 2 compensators, each approximately 50 linear meters:
Motorized loading and unloading present, Both compensators equipped with input pulling unit, Input of compensator 1 equipped with a dancing roller with pressure regulator, Stroke length approximately 800 mm, Output of compensator 2 equipped with a dancing roller with pressure regulator, Stroke length approximately 800 mm.

28. Turn frame: 3 rollers with motorized movement, 1 roller coated.

29. Longitudinal cutting installation:
2 trimmers on the sides, manually operated, Possibility of longitudinal cutting on both sides with a maximum of 5 longitudinal knives, These are manually operated together

30. Rewinder: this is hydraulically tiltable:
Winding rollers diameter 320 mm, L/R movement via spindle motor, The winding tension is adjustable, Length measurement provided.

31. Discharge table consisting of 3 parts:
Part 1: length approximately 6 meters
Part 2: length approximately 8 meters
Part 3: length approximately 3 meters; this last part is tiltable

32. Latex kitchen consisting of 4 stainless steel tanks, each 1500 liters:
All equipped with an agitator, On the ground floor, 2 filters with removable baskets (stainless steel) are provided.

33. Mixer: Mixer Company, single head:
Liter weight adjustable from 150 g/l to 1250 g/l, Mixer head speed: 50 rpm to 150 rpm, Maximum flow rate = approximately 2000 kg/h.

34. Pump PERISTALTIC PUMP HELIOS ASP 32 FX:
Max Flow rate: 2940 liters/hour - 70 rpm - 1.1 kW - 3-phase, Hose: Natural Rubber.