Karl Mayer Slasher Indigo Denim Dyeing Plant

Year: 2005/2007
Working width 180cm
Pruduct 26.000 Mtr/ day x30= 750 000 mtr Month. 15.5 Ons. 24 hour
9.360 000 (10 million ) meter per year
This all machines still running with very good conditions:

1x KARL MAYER DIRECT WARPING MACHINE
Year 2005
width: 1800 mm.
dia: 1100 mm
speed: 650 m / min
V crell 2400 Spidles
Warp beam. alumin. original 24 Unit

1x KARL MAYER INDIGO DENIM CLORING PLANT. HTP
Year 2005
Working width 1800mm
16 beams
13 box dyeing.cloring devices
1 coloring stocking dossing group
speed: 28 m 7 min
with complete

Karl Mayer Trademark HTP
Year 2005
Entry creel 14 beams with pneumatic brake
Beam dia 1400 mm
Beam lenght 1800 mm
Roll width 2000 mm

Dyeing Section:
1 Box prewetting rubber role 10 ton each
2 box washing (duble squeezing)
4 box indigo dyeing
1 box double squeezing indigo dying reactor with nitrogen and steamer ( closed box )( also for black dying
1 box washing with double squeezing
1 box topping box.
(10 box Indigo circulation 3 pumps 60 ton)
2 washing box with double squeezing
3 chemical dozing tanks capacity 1200 Lt with double pumps(one active one standby)
(1 chemıcal box level control 2 chemıcal box dozıng wıth flowmetre)
1 tank for preparation tank
1 section caustic soda tank and pump
1 sodium hydrosulphite feedıng system.
Pre drying section with Teflon coated 8 drying cylinder 800 mm diameter
Non stop yarn accumulator 41 rolls. Yarn capacity 100 mts

Sizing Section:
1 box sizing box (double nip double dip)
12 drying cylinder for sızıng( 4 drying cylinder Teflon coated)
1 small accumulator for nonstop working
Moisture control
Beam delivery section with workıng length 2600 mm diameter 1100 mm
4 reserve tank capacity 10 ton
1 sizing dozing tank capacity 1200
1 number size cooking tank 1000 lt

Total length of machine 77 mt
Total width of machine 5.2 mt